The objective of this study was to investigate the optimal design on the tubular shaft and solid shaft for A-IMS of commercial vehicle. The tubular shaft and the solid shaft were designed by 6 stage processes and the results were analyzed by using a finite element analysis method. The coefficient of friction was set to Oil_Cold conditions as referred to the analysis library. It was found that the actual underfill phenomenon was not observed on the tubular shaft and solid shaft. The metal flow of the tubular shaft and solid shaft revealed that the folding phenomenon was not occurred, so there is no problem in actual production. Principal stress and load characteristics of tubular shaft were higher than those of solid shaft since the tubular shaft has many deformation from stage 1 to stage 3.

In this study, the effect of slit length on the reduction of waste material was studied numerically. At the same time, the tightening axial force between steering shaft and asymmetry pinch yoke was also studied and compared. To achieve this study, the numerical simulation was performed by AFDEX commercial code. The slit length(Ls) of pinch yoke was increased from 25mm to 34mm by the steps with an interval of 3mm. AISI 1025 was applied for the source material of asymmetry pinch yoke. Amount of deformation was applied as much as 0.1mm for tightening the pinch bolt yoke and the steering gear shaft. It was revealed that the stress of steering shaft ear in XX-direction and YY-direction showed the highest value in 34mm and 31mm of slit length cases, respectively. The stress of ZZ-direction has the same value in all cases. The tightening stress between the asymmetry pinch yoke and the shaft of steering gear had the highest value in XY-direction. In additions, when slit length was increased by the steps with an interval of 3mm, the material was more wasted approximately as much as 0.844g. In conclusions, 31mm of lit length was the optimal length in aspect of the tightening stress and the waste material.

The objective of this study is to investigate the effect of operating conditions on the performance of small HSDI compression ignition engine. Combustion and exhaust emission characteristics of engine were studied by using CFD simulation with ECFM-3Z combustion model. The conditions of simulation were varied with injection timing, injection pressure, and operating speed, and the results were compared in terms of combustion pressure, rate of heat release, NOx and soot. It was found that as injection timing was advanced and injection pressure is increased, combustion pressure and rate of heat release were increased. As a result, NOx generation is increased. Soot generation is also increased due to the wall film caused by the increase of the injection pressure and locally the rich mixture caused by the effect of the advancing of injection timing.

In this study, the effect of upper die type on the load characteristics of lower die and the wasted material was studied numerically. The different shapes(A-type, B-type, and C-type) of upper die were applied. Also finite element analysis method was applied for the analysis in each stage. The half of X, Y plane was analyzed due to the symmetrical shape in order to reduce the analysis time and be accurate results. The coefficient of friction was set to oil_cold conditions as refer to the system library. It was revealed that principal stress was the order in A, C, and B. A and B type have the highest value in 4 stage, and C type shows the highest value in 3 stage. In addition, Von mises stress were higher in order A, B, and C. A and B type have the highest in 4 stage, and C type shows to have about the same value in the 2 - 5 stage. The load was generally higher than C type. The load of C type was reduced in YY-direction at each stage without 2, 5, 6 stage.

In this study, the effect of upper die type on the load characteristics of lower die and the wasted material was studied numerically. The open and closed types of upper die were applied for each stage and the results are analyzed using a finite element analysis method. The half of x,y plane was analyzed due to the symmetrical shape in order to reduce the analysis time. The coefficient of friction was set to Soap_Cold conditions as refer to the analysis library. It was revealed that a lot of underfill portion was observed the open type in stage 4. As a result of the maximum and minimum values of the max principal stress, closed type case much receives compressive stress about 620MPa-2019MPa. In case of open type, The load was reduced in all direction at each stage

This experimental work was performed to reveal the effect of intake air temperature on the improvement of performance and exhaust emissions in a SI engine. To achieve this, fuel consumption rate, combustion pressure, rate of heat release, and reduction of exhaust emissions were measured and compared in 4-cylinder spark ignition engine. It was founded that lower intake air temperature can lead higher combustion pressure and heat release rate due to the higher intake air flow rate, volumetric efficiency, and fuel consumption rate. At the same time, higher intake air temperature leads to the longer ignition delay time, therefore, retarded ignition of engine was observed. Lower CO and HC values were also observed as the intake air temperature increases.

Injection rate characteristics of biodesel fuels according to the blending ratio was described in this work. The injection rate measuring system based on the Bosch's method was utilized to measure and compare the fuel injection rate characteristics. Three different types of biodiesel which were derived from seed, unpolished-rice, and soybean were blended with the diesel fuel in 20% and 40% of volumetric ratio. The fuel properties, injection mass, and injection rate characteristics were obtained and compared in various injection conditions. It is expected that this observations provide important insights into the effect of fuel properties on the biodiesel fuel injection rate performance in a CI engine

Numerical analysis of the electric vehicle battery was performed for the optimization of the thermal management under various operating conditions. For the analysis of internal flow and temperature distributions under the different operating conditions of battery, the battery system which was packed 18 battery cell with -25℃∼ 65℃ operating temperature range was considered, and the air flow rate, velocity, and ambient temperature conditions were varied and compared. It was revealed that the cooling system for battery was necessary to maintain its performance for hot ambient conditions. Especially, in this condition, at least 90m3/h of air flow rate are required to maintain the module temperature under 40℃. However, heating system of battery for cold ambient conditions doesn't need.

This analytical work was performed to reveal the effect of inlet geometry of battery pack on the temperature distributions and flow stream line for a electric vehicle. To achieve this, standard k-ε model with wall function was applied and the working conditions of battery pack under different air flow rate and inlet area according to the geometry were estimated. It was revealed that as inlet area was smaller, the flow velocity was faster, and it can't cover the whole area of battery module. In case of two inlet case, the cooling efficiency of air flow is less than that of one inlet case because of low flow rate.