Gas springs applied to various industrial fields are generally composed of a cylinder, a piston rod, a cover, and a seal mount. Because of the thin wall of the cylinder, small gas springs are manufactured using a roller forming process that presses the cylinder wall into a groove of cover in the cylinder. In this study, finite element analysis and process design of roller forming are performed to systematically manufacture the small gas spring and develop a roller forming machine. In order to perform roller forming analysis, tensile tests of structural steel pipe are performed and mechanical properties are analyzed. Roller forming process parameters such as radius and depth of roller grooves are derived using the incompressible condition of plastic deformation theory and the results of finite element roller forming analysis. Using the derived roller shape, a roller forming machine is developed and prototypes of the small gas spring are manufactured. Finally, the dimensional accuracy of the manufactured gas spring prototypes is analyzed through three-dimensional shape measurement.

In this study, factors analysis is performed for reducing friction in elevation motion of a large television stand over 50 inch. The first study is for specification decision and volume compensation experiment as an apparatus for compensating of the volume of the cylinder is compressed as the volume of piston rod. The second study is for optimized piston structure development by comparison pipe orifice and labyrinth orifice. Consequently, the result of total consideration in stability problem and performance of volume compensation for specification decision and volume compensation experiment is determined the final speculation of hollow rod ∅8 x ∅4 and riveting system. and the labyrinth orifice is not founded that of the Ø0.4~0.6 orifice both tests on 300 mm intervals.

In this study, The first study attempted to reduce the frictional force the gas seal lip technology. The second study is for specification decision and volume compensation experiment as an apparatus for compensating of the volume of the cylinder is compressed as the volume of piston rod. Consequently, in the gas seal lip technology, the outer-in diameter of ∅20 x ∅8 in the test result of hollow rod is revealed more proper if the weight of 50 inch television assumed as 30 kg. and the result of total consideration in stability problem and performance of volume compensation for specification decision and volume compensation experiment is determined the final speculation of hollow rod ∅8 x ∅4 and riveting system. The spring constant(K) showed an excellent value above the target value of 0.01 to 0.015 N/mm.

The study for reducing friction in elevation motion of a large television stand using over 50 inches is performed in this paper. The first study attempted to reduce the frictional force the gas seal lip technology. The second study is for optimized piston structure development by comparison pipe orifice and labyrinth orifice. As the result of the first study, in the gas seal lip technology, the outer-inner diameter of Ø20 × Ø8 in the test result of hollow rod is revealed more proper if the weight of 50 inch television assumed as 30. As the result of the second study, the optimized piston structure development through experiment is fixed orifice specification as labyrinth orifice because pipe orifice is founded slip up/down phenomenon of the Ø0.4~1.0 orifice and the labyrinth orifice is not founded that of the Ø0.4~0.6 orifice both tests on 300 mm intervals.

In this study, factors analysis is performed for reducing friction in elevation motion of a large television stand over 50-inch. The first is a pipe type cross-section control for accurate position control of the piston rod. Here it was compared with the pipe type and labyrinth type orifice cross-section. The second study is for optimized piston structure development by comparison pipe orifice and labyrinth orifice. Consequently, in the orifice cross section study between pipe type and labyrinth type through CAE and experimental consideration, cross section of labyrinth type orifice is preferred for reducing of friction. The result of optimized piston structure development through experiment is fixed orifice specification as labyrinth orifice because pipe orifice is founded slip up/down phenomenon of the Ø0.4~1.0 orifice and the labyrinth orifice is not founded that of the Ø0.4~0.6 orifice both tests on 300 mm intervals.

In this study, factors analysis is performed for reducing friction in elevation motion of a large television stand over 50-inch. The first is a pipe type cross-section control for accurate position control of the piston rod. Here it was compared with the pipe type and labyrinth type orifice cross-section. The second study is for specification decision and volume compensation experiment as an apparatus for compensating of the volume of the cylinder is compressed as the volume of piston rod. Consequently, in the orifice cross section study between pipe type and labyrinth type through CAE and experimental consideration, cross section of labyrinth type orifice is preferred for reducing of friction. The result of total consideration in stability problem and performance of volume compensation for specification decision and volume compensation experiment is determined the final speculation of hollow rod φ8×φ4 and riveting system.

In this study, factors analysis is performed for reducing friction in elevation motion of a large television stand over 50-inch. The first is a pipe type cross-section control for accurate position control of the piston rod. Here, it was compared with the pipe type and labyrinth type orifice cross-section. The second study attempted to reduce the frictional force the gas seal lip technology. As the result of the first study, in the orifice cross section study between pipe type and labyrinth type through CAE and experimental consideration, cross section of labyrinth type orifice is preferred for reducing of friction. As the result of the second study, in the gas seal lip technology, the outer-inner diameter of φ20×φ8 in the test result of hollow rod is revealed more proper if the weight of 50 inch television assumed as 30kgf.

ㅊBy controlling the piston speed of the gas spring applying to the digital television stand application of the gas spring, a user can operate the elevation when the gas spring is working under long stroke(200～300 mm, the TV elevation displacement). According to stroke, by some devices with the problem rising from between the difference of external forces, the emotional quality in television elevational function is realized. The piston speed control technique is investigated to perform this experiment piston flow analysis and flow rate control for precise tubular cross section and propose a piston structure for elevation action. This study is for the development of the gas spring of the large size television stand with 50 inch over. In the gas spring development of elevation working, a device to compensate for the volume of the cylinder is generated as much the volume of the piston rod. As this study result, at the development of working gas spring, the hollow shaft is more favorable than the solid one in the apparatus to compensate for the cylinder volume generated.

By controlling the piston speed of the gas spring applying to the digital television stand application of the gas spring, a user can operate the elevation when the gas spring is working under long stroke(200～300 mm, the TV elevation displacement). According to stroke, by some devices with the problem rising from between the difference of external forces, the emotional quality in television elevational function is realized. The piston speed control technique is investigated to perform this experiment piston flow analysis and flow rate control for precise tubular cross section and propose a piston structure for elevation action. This study is for the development of the gas spring of the large size television stand with 50 inch over. In the gas spring development of elevation working, a device to compensate for the volume of the cylinder is generated as much the volume of the piston rod. As this study result, at the development of working gas spring, the hollow shaft is more favorable than the solid one in the apparatus to compensate for the cylinder volume generated.