Torque control method and turn of nut method are specified as clamping method of high strength bolts in the steel construction specifications. Quality control of torque coefficient is essential activity because torque control method, which is presently adopted as clamping method in domestic construction sites, is affected by variation of torque coefficient. The clamping of torque shear bolt is based on KS B 2819. It was misunderstood that the tension force of the TS bolt was induced generally at the break of pin-tail specified. However, the clamping forces on slip critical connections do not often meet the intended tension, as it considerably varies due to torque coefficient dependent on the environmental factors and temperature variables despite the break of the pin tail.This study was focused to evaluate the effect of environmental factors and errors of installing bolts during tightening high strength bolts. The environmental parameters were composed of 'wet' condition, 'rust' condition, 'only exposure to air' condition. And the manufacture of trial product was planned to identify the induced force into the bolts. The algorithm for a trial product was composed of the relation between electricity energy taken from torque shear wrench and tension force from hydraulic tension meter.
Torque control method and turn of nut method are specified as clamping method of high strength bolts in the steel construction specifications. Quality control of torque coefficient is essential activity because torque control method, which is presently adopted as clamping method in domestic construction sites, is affected by variation of torque coefficient. This study was focused to evaluate the effect of environmental factors and errors of installing bolts during tightening high strength bolts. The environmental parameters were composed of 'wet' condition, 'rust' condition, 'only exposure to air' condition.
There are bolt tightening torque decision standards in KSB 0101 for high tension bolt(torque calculation method) and in KSB 0140 for general bolts(general rule for bolt tightening torque decision), But in bolt torque decision general rule method, using Stainless bolt, friction coefficients between bolt and to-be-bolted object will rule the calculated yielding contraction axle force and yielding contraction torque, making it hard to determine the contraction torque in the field. So in other to help determine the contraction torque for stainless bolts(STS304) in field using high tension bolt torque decision method, the needed torque for stainless bolt(STS304) is calculated referencing high tension bolt torque decision method. And the calculated torque is planned to be compared to field test results.
There are bolt contraction torque decision standards in KSB 0101 for high tension bolt( torque calculation method) and in KSB 0140 for general bolts(bolt torque decision general rule), But in using bolt torque decision general rule method, friction coefficients between bolt and to-be-bolted object will rule the calculated yielding contraction axle force and yielding contraction torque, making it hard to determine the contraction torque in the field.
So in other to determine the contraction torque for general bolts in field using high tension bolt torque decision method, the torque decision method for general bolt is proposed referencing high tension bolt torque decision method. And the field torque test is planned to verify the adaptability of the proposed method in the field.
토크쉬어볼트의 토크계수는 환경요인에 의해 영향을 받는다. 습기, 녹, 시공중의 작업성 등. 토크쉬어볼트의 토크계수의 변동에 기인하여 볼트에 도입된 축력을 예측하는 매우 어렵다. 이런 이유로 시공중인 볼트 축력을 측정하고, 체결력을 검증하는 것은 필수적이다. 이 연구에서, 볼트에 도입된 하중을 확인하기 위해 시작품 제작이 계획되었다. 시작품의 알고리즘은 토크쉬어 전동렌치에서 얻은 전기에너지와 유압축력기에서 얻은 축력과의 상관관계를 구성한 것이다. 직접축력을 계측하는 회귀분석식은 미니탭 프로그램을 이용한 통계학적인 분석방법에서 구한 것이다. 이 시작품은 상용 토크렌치에 견줄만한 인장력을 평가하는 신뢰성이 있는 도구라고 판단된다.