In this study, the safety aspects were studied by comparing the charge control characteristics of the two vehicles when a failure occurs between the OBC including the charging port or the charging door module (CDM) during slow charging using the In Cable Control Box (ICCB) for a long time.When the AC terminal was momentarily disconnected during charging, the Model-3 vehicle was charged normally if the AC circuit was disconnected up to three times, and the charging control was stopped when the number of disconnects reached four times. However, in the Ioniq-5 vehicle, charging control was normally performed when the disconnected AC circuit was normally connected regardless of the number of disconnection.

In the wire constituting the LIN, which is one of the vehicle communication devices, disconnection of the wire or contact resistance of the circuit occurs due to vibration and aging of the vehicle. This affects the entire communication network and may have a significant impact on the safe driving of the vehicle as information is not transmitted. In this study, a LIN BUS circuit simulator was built on its own like a real car and measured with an automotive oscilloscope instead of a common method of measuring and diagnosing a circuit with a multimeter in the event of a LIN BUS circuit failure. Referring to the experimental results, it will be possible to diagnose faults in circuits efficiently and quickly.

When the CP voltage is disconnected, the measured voltage on the ICCB side is measured to be 12V, and the voltage on the OBC side is measured to be 0V. When the PD signal was disconnected, the ICCB-side measured voltage was 0V and the OBC-side measured voltage was 4.5V. From this, disconnected position be found with the voltage value measured. When CP was disconnected for a short time, the PD voltage did not change to 1.5V, and when the PD was disconnected, the CP signal and PD signal changed to 9V, and if the CP and PD voltages were normal, the charge control could be performed normally.

In this paper, each controller's unique ID and PICO oscilloscope were used to measure the voltage waveform of each CAN communication line, and compare and analyze the serial decoding results. Using the voltage change level of the CAN communication line, it was possible to check whether the CAN-High line and the Low line were disconnected. And it was possible to infer the circuit disconnection point between the controller and the controller only with the unique ID information of each controller. And when the CAN-High circuit was disconnected, the voltage of the high line was measured at the same voltage level as the Low line.