Chelate resin is a resin that has an exchange group which can form chelates with various metal ions. It shows higher selectivity for metal ions than ion exchange resin and can selectively remove characteristic metal ions. In an aqueous solution containing metal ions, chelate resin can adsorb specific metal ions, and the separated chelate resin can desorb the adsorbed metal ions by changing temperature or pH, so chelate resin has the advantage of being reusable. Chelate resin has been used industrially as an adsorbent to adsorb and separate heavy metal ions in wastewater, and is also used for the purpose of recovering precious or rare metals contained in industrial wastewater or industrial waste. Against this background, there is a need to develop chelate resins with higher adsorption capacity. Acrylic fiber is defined as a man-made fiber made from a linear synthetic polymer with fiberforming ability consisting of more than 85% acrylonitrile. It is a man-made fiber that is often used as a substitute for wool because it has good thermal insulation properties like wool and is warm and soft to the touch. It is a fiber rich in cyano groups due to its high content of acrylonitrile, and has the advantage of being able to be used as a variety of functional fibers through modification of cyano groups. In this study, the amination reaction of acrylic fiber was performed using diethylenetriamine, and the adsorption characteristics for metal ions were evaluated according to the reaction conversion rate. In order to improve the amination efficiency, 400 kGy was irradiated using a 2.5 MeV electron beam accelerator, and through this, the crosslinking rate of acrylic fiber was able to be improved up to 80%. Water and ethanol were used as cosolvents for the amination reaction in a ratio of 60/40 vol/vol, respectively, and a reaction yield of 178% was obtained after 120 minutes of reaction. Using the chelate resin prepared in this way, the adsorption performance for metal ions was evaluated through Atomic Absorption Spectrometry analysis.
In order to prepare a softener, alkyl imidazoline salt, fatty carbamide salt, and fatty polyamide salt were synthesized first, and then the synthesized salts were blended. The prepared softeners were applied to acrylic fibers, and then several properties were tested. As a result, the prepared softeners show good softening and lubricating properties, and they also show a little antistatic property. Through bending resistance tests and measurements of feeling change of acrylic fibers treated with the softeners, it was proved that the prepared softeners are durable softeners.
The effluent discharge standards of industrial wastewater has become more stringent since 2003. Many industrial wastewater treatment plants has been upgraded to advanced treatment facilities. There are high concentrations of nitrate(>200 mg/L) and ammonium(>50 mg/L) nitrogen in the acrylic fiber wastewater of H textile Co. Wastewater from acrylic fiber industry containing acrylonitrile, which may affect the subsequent biological treatment process. Manufacturing of acrylic fiber also produces shock loadings. Excessive acrylonitrile and polymer debris produced in the polymerization process was screened, coagulated with CaO and settled down. A preaeration system was added to treat this high pH effluent to remove volatile organic compound and ammonia nitrogen by the air stripping effect. It was found that nitrification rate was not sufficient in the Anoxic/ Oxic(AO) process. One denitrification tank was converted to nitrification reactor to extend HRT of nitrification. Nitrification rate of ammonia nitrogen was promoted from 32% to 67% by this modification and effluent nitrogen concentration was well satisfied with the effluent standards since then.