본 연구는 도로터널, 철도터널, 지하철, 전력구 등 각종 터널 시공을 위한 TBM(Tunnel Boring Machine) 기술의 시공성 향상을 위한 연속굴착형 TBM 장비와 나선형 세그먼트 통합 시공기술 개발 및 실증과 관련된 것으로 핵심모듈인 추진잭, 세그먼트 이렉터의 선제적인 유지관리를 통해 다운타임 을 최소화하고 굴진율을 안정적으로 확보하기 위한 연속굴착형 TBM 핵심모듈의 유지관리 및 장애대 응 기술에 대한 연구를 수행하였으며, 굴착환경과 연속굴착 운영특성을 고려한 시공 및 장비 운용 절 차를 정의하였다.
In this research, a new piston pinhole boring machine for simultaneous 3-axis machining using linear motor and tilting unit is developed. We propose a new method that combines the linear motor and tilting unit to overcome the limitations of existing techniques. By using the linear motor, we suggest oval machining of piston pin holes. The horizontal reciprocating motion of the linear motor allows for oval machining, creating horizontal or vertical ovals on the pin holes based on the spindle tool's rotation angle. For profile machining of piston pin holes, we propose the use of a tilting unit that converts servo motor motion into linear motion. The vertical motion of the tilting unit enables profile machining, allowing the spindle tool connected to it to translate vertically during spindle rotation and shape the pin holes. To ensure simultaneous oval and profile machining, we suggest channel synchronization, separating the oval and profile machining channels. Synchronizing these channels enables both oval and profile machining to be performed simultaneously on the pin holes. In summary, this research aims to develop a piston pinhole boring machine that effectively utilizes the linear motor and tilting unit for accurate and productive pin hole machining, achieving simultaneous 3-axis machining.
This paper develops a flow control block for a hydraulic system of a tunnel boring machine. The flow control block is a necessary component to ensure stability in the operation of the hydraulic system. In order to know the pressure distribution of the flow control block, the flow analysis was performed using the ANSYS-CFX. It was confirmed that the pressure and flow rate were normally supplied to the hydraulic system even if one of the four ports of the flow control block was not operated. In order to evaluate the structural stability of the flow control block, structural analysis was performed using the ANSYS WORKBENCH. As a result, the safety factor of the flow control block is 1.54 and the structural stability is secured.