The 300 concrete silo systems installed and operated at the site of Wolsong nuclear power plant (NPP) have been storing CANDU spent nuclear fuel (SNF) under dry conditions since 1992. The dry storage system must be operated safely until SNF is delivered to an interim storage facility or final repository located outside the NPP in accordance with the SNF management policy of the country. The silo dry storage system consists of a concrete structure, liner steel plate in the inner cavity, and fuel basket. Because the components of the silo system are exposed to high energy radiation owing to the high radioactivity of SNF inside, the effects of irradiation during long-term storage must be analyzed. To this end, material specimens of each component were manufactured and subjected to irradiation and strength tests, and mechanical characteristics before and after irradiation were examined. Notably, the mechanical characteristics of the main components of the silo system were affected by irradiation during the storage of spent fuel. The test results will be used to evaluate the long-term behavior of silo systems in the future.
In our previous study, we developed a CFD thermal analysis model for a CANDU spent fuel dry storage silo. The purpose of this model is to reasonably predict the thermal behavior within the silo, particularly Peak Cladding Temperature (PCT), from a safety perspective. The model was developed via two steps, considering optimal thermal analysis and computational efficiency. In the first step, we simplified the complex geometry of the storage basket, which stored 2,220 fuel rods, by replacing it with an equivalent heat conductor with effective thermal conductivity. Detailed CFD analysis results were utilized during this step. In the second step, we derived a thermal analysis model that realistically considered the design and heat transfer mechanisms within the silo. We developed an uncertainty quantification method rooted in the widely adopted Best Estimate Plus Uncertainty (BEPU) method in the nuclear industry. The primary objective of this method is to derive the 95/95 tolerance limits of uncertainty for critical analysis outcomes. We initiated by assessing the uncertainty associated with the CFD input mesh and the physical model applied in thermal analysis. And then, we identified key parameters related to the heat transfer mechanism in the silo, such as thermal conductivity, surface emissivity, viscosity, etc., and determined their mean values and Probability Density Functions (PDFs). Using these derived parameters, we generated CFD inputs for uncertainty quantification, following the principles of the 3rd order Wilks’ formula. By calculating inputs, A database could be constructed based on the results. And this comprehensive database allowed us not only to quantify uncertainty, but also to evaluate the most conservative estimates and assess the influence of parameters. Through the aforementioned method, we quantified the uncertainty and evaluated the most conservative estimates for both PCT and MCT. Additionally, we conducted a quantitative evaluation of parameter influences on both. The entire process from input generation to data analysis took a relatively short period of time, approximately 5 days, which shows that the developed method is efficient. In conclusion, our developed method is effective and efficient tool for quantifying uncertainty and gaining insights into the behavior of silo temperatures under various conditions.
During PIV (Physical Inventory Verification), the IAEA has been inspecting the CANDU-Type spent fuels using an optical fiber-based scintillation detector. KINAC has developed a new verification instrument to deal with problems of the existing one such as low sensitivity, heavy and large dimension, and inconvenience-in-use. Our previous studies focused on how to develop the new instrument and had not included its performance tests. Field tests were carried out recently at Wolsung unit 4 to evaluate performance of the existing and new instruments. The objective of this paper is to discuss background noise produced in the optical fiber signal cable itself. The verification equipment for the CANDU-type Heavy Water Reactor spent fuels uses a scintillation detector to bond a scintillation material to the end of an optical signal cable. At this time, the radiation signal obtained by a data acquisition system is the signal generated from the scintillator (p-terphenyl organic scintillator) and the optical signal cable ; The signal produced in the optical cable itself is background noise to degrade the spent fuel verification equipment. To characterize the background radiation noise, the spent fuel bundles at Wolsung Unit 4 were measured using the optical fiber cable without the radiation scintillator. This signal is generated by reaction of the optical cable and the radiation emitted from the spent fuel. From experimental results, it was observed that the background noise signal of the optical cable increased as the optical cable went down in the downward direction, because the cable length irradiated by the radiation increased with the optical cable area in the spent fuel storage pool. Difference in the background noise signal was dependent on the location of the vertical direction and the signal of the new optical cable was up to about 5 times higher than that of the existing cable. While, the new cable has the cross-section area about 3.2 times larger than the old cable. Our past studies showed that total signal amplitude – sum of signals generated from the scintillator and optical fiber - of the new verification instrument was at least about 15 times greater than that of the existing one. Considering the total signal and background noise signal, from this measured results, it was confirmed that the scintillator characteristics – in particular, light output and decay time – has a dominant impact on the signal sensitivity of the newly developed instrument. More details will be discussed at the conference.
In KNF, fuel performance analysis modules were developed to predict the overall behavior of a fuel rod under normal operating conditions. Their main focus is to provide information on initial conditions prior to dry storage. Potential degradation mechanisms that may affect sheath integrity of spent CANDU fuel during dry storage are: creep rupture under internal gas pressure, sheath oxidation in air environment, stress corrosion cracking, delayed hydride cracking, and sheath splitting due to UO2 oxidation for a defective fuel. To upgrade the developed modules that address all the damage mechanisms, the first step was a review of the available technical information on phenomena relevant to fuel integrity. The second step was an examination of the technical bases of all modules, identify and extend the ranges of all modules to required operating ranges. The 300°C spent CANDU fuel sheath temperature metric for dry storage ensures spent CANDU fuel element integrity from the failure mechanisms of creep rupture, oxidation and stress corrosion cracking at a failure probability of 2×10-5 for a dry storage time of 100 years. The 300°C sheath temperature metric for dry storage has relatively a lower failure rate than the target criteria for dry storage of spent LWR fuel. Although different modes of failure were treated separately for simplicity, ignoring possible synergistic effects, these results are conservative because of the conservative assumptions that have been made for evaluating spent fuel element conditions, and because of the inherent conservatism of the applied models. Additional conservatism of the model comes from the fact that isothermal conditions do not prevail in actual storage conditions. Further R&D being considered includes acquisition of new functional models to implement overall fuel behavior evaluation and cover spent CANDU fuel in dry storage, and upgrades of the analysis module to achieve sufficient accuracy in key output parameters. The developed modules provide a platform for research and industrial applications, including the design of fuel behavior experiments and prediction of safe operating margins for spent CANDU fuel.
A lot of CANDU Spent Fuels (CSFs) have been stored in spent nuclear fuel pools and dry storage facilities. In accordance with the enhanced nuclear regulations, the initial characteristics of CSF should be inspected to ensure the integrity of CSF and the reliable operation of storage system before loading it into a cask for long-term dry storage. For the inspections, an initial characteristics measurement equipment was designed, which is used for Pool-Side Examination (PSE) in the spent fuel pool of the pressurized heavy water reactor nuclear power plant. Measurements using the equipment consist of non-contact inspections and contact inspections. The non-contact inspections do not affect CSF integrity, whereas the integrity of CSF can be reduced during the contact inspections under abnormal operating conditions because the probe of equipment may apply specific loads to the CSF. Therefore, the structural integrity evaluations of equipment and CSF are performed using Finite Element (FE) analyses for four combinations based on two abnormal conditions and two probe positions. The used abnormal conditions are the pressing load condition and the scratching load condition, and two probe positions are the center and bottom of the fuel rod in the longitudinal direction, respectively. In this evaluation, the bottoms of the fuel rod or CSF are defined as the regions facing the bottom surface of equipment. The analysis of the pressing load condition is performed by pressing the probe of the equipment in radial direction of the CSF fuel rod. That of the scratching load condition is carried out by applying a specific radial load to the CSF fuel rod using the probe and then applying the load to the surface of the fuel rod while moving axially along the surface. All combinations are analyzed considering geometric, boundary and material non-linearity under the dynamic load, which is dependent on the equipment operating velocity. The stresses of CSF and equipment components were obtained from these analyses. The maximum stress of each component was generated at the combination on the scratching load condition for the bottom position among the four combinations. The obtained maximum stresses are lower than the yield stress for each component material. Also, the CSF is not overturned due to the support plate of the equipment in all analyses. Therefore, the structural integrity and safety of the equipment and the CSF are maintained under abnormal operating conditions during the inspection using the initial characteristic measurement equipment.
CANDU Spent Fuel (CSF) dry storage system, SILO, has been operated from 1992 at Wolsung under 50 year operating license. As of 2023, this system has been operated for over 30 years and its licensed remaining operation time is less than 20 years. When it faces the final stage of operation, it has only two options; moving to a centralized away-from-reactor storage or extending its license atreactor. These two options have an inevitable common duty of confirming the CSF integrity by a “demonstration test”. Since the degradation of CSF and structural materials in the SILO are critically dependent on temperature, two important goals of the ‘DEMO test’ were set as follows. 1. Design of ‘DEMO SILO’: Development of internal monitoring technology by transforming SILO design. 2. Accurate measurement and evaluation of the three-dimensional temperature distribution in the ‘DEMO SILO’ Based on operating real commercial SILO dimension, a conceptual “DEMO SILO” design has been developed from 2022. Because, unlike with commercial Silo, ‘Demo Silo’ must be disassembled and assembled, and have penetration holes. Safety evaluation technologies like structural, thermal and radiation protection analysis also have been developed with design work. ‘Demo SILO’ should evaluate an accurate 3D temperature distribution with minimal number of thermocouples and penetration holes to avoid disruption of internal flow and temperature distribution. For this reason, a ‘Best Estimate Thermal-Hydraulics evaluation system for SILO’ is under development and it will be essential for ensuring temperature prediction accuracy. Construction of a full-scale test apparatus to validate this technology will begin in 2024. In order to supply power to many heaters and monitor temperature gradient inside of this apparatus, it has modular design concept by dividing its whole body to axial 9 sub-bodies which looks like a donut containing a basket at center position.
Spent fuel from the Wolsong CANDU reactor has been stored in above-ground dry storage canisters. Wolsong concrete dry storage canisters (silos) are around 6 m high, 3 m in outside diameter, and have shielding comprised of around 1 m of concrete and 10 mm of steel liner. The storage configuration is such that a number of fuel bundles are placed inside a cylindrical steel container known as a Fuel Basket. The canisters hold up to 9 baskets each that are 304 L stainless steel, around 42” in diameter, 22” in height, and hold 60 fuel bundles each. The operating license for the dry storage canisters needs to be extended. It is desired to perform in-situ inspections of the fuel baskets to very their condition is suitable for retrieval (if necessary) and that the temperature within the fuel baskets is as predicted in the canister’s design basis. KHNP-CNL (Canadian Nuclear Lab.) has set-up the design requirements to perform the in-situ inspections in the dry storage canisters. This Design Requirements applies to the design of the dry storage canister inspection system.
Maintaining fuel sheath integrity during dry storage is important. Intact sheath acts as the primary containment barrier for both fuel pellets and fission products over the dry storage periods and during subsequent fuel handling operations. In KNF, in-house fuel performance code was developed to predict the overall behavior of a fuel rod under normal operating conditions. It includes the analysis modules to predict temperature, pellet cracking and deformation, sheath stress and strain at the mid-plane of the pellet and pellet-pellet interfaces, fission gas release and internal gas pressure. The main focus of the code is to provide information on initial conditions prior to dry storage, such as fission gas inventory and its distribution within the fuel pellet, initial volumes of storage spaces and their locations, radial profile of heat generation within the pellet, etc. To upgrade the developed code that address all the damage mechanisms, the first step was a review of the available technical information on phenomena relevant to fuel integrity. Potential degradation mechanisms that may affect sheath integrity of CANDU spent fuel during dry storage are: creep rupture under internal gas pressure, sheath oxidation in air environment, stress corrosion cracking (SCC), delayed hydride cracking (DHC), and sheath splitting due to UO2 oxidation for a defective fuel. The failure by creep rupture, SCC or DHC is in the form of small cracks or punctures. The failure by sheath oxidation or sheath splitting due to UO2 oxidation results in a gross sheath rupture. The second step was to examine the technical bases of all modules of the in-house code, identify and extend the ranges of all modules to required operating ranges. This step assessed the degradation mechanisms for the fuel integrity. The objective of this assessment is to predict the probability of sheath through-wall failure by a degradation mechanisms as a function of the sheath temperature during dry storage. Further improvements being considered include upgrades of the analysis module to achieve sufficient accuracy in key output parameters. The emphasis in the near future will be on validation of the inhouse code according to a rigorous and formal methodology. The developed models provide a platform for research and industrial applications, including the design of fuel behavior experiments and prediction of safe operating margins for CANDU spent fuel.
PWR spent nuclear fuel generally showed an oxide film thickness of 100 um or more with a combustion rate of 45 MWD/MTU or higher, while CANDU spent nuclear fuel with an average combustion rate of about 7.8 MWD/MTU had few issues related to hydride corrosion. Even based on the actual power plant data, it is known that the thickness of the oxide film is 10 μm or less on the surface of the coating tube, and brittleness caused by hydride is shown from the thickness of the oxide film of about 80 μm, so it is not worth considering. However, since corrosion may be accelerated by lithium ions, lithium ions may be said to be a very important factor in controlling the hydro-chemical environment of heavy water. Lithium has a negative effect on the corrosion of zirconium alloys. However, since local below 5 ppb to prevent corrosion. maintained at a concentration between 0.35 and 0.55 ppm. Hydrogen is known to have a positive effect by suppressing radioactive decomposition of the coolant and suppressing cracks in nickelbased alloys. However, too much hydrogen can produce hydride in a pressure tube composed of Zr-2.5Nb, so DH (Disolved Hydrogen) maintains the range of 0.27–0.90 ppm. pH and conductivity are completely determined by lithium ions, and DH can be completely removed below 5 ppb to prevent corrosion. Therefore, for cladding corrosion simulation of the CANDU spent nuclear fuel, a hydrochemical of the equipment, not 310°C, and 14 uS·Cm−1 is targeted as conditions for corrosion acceleration. In addition, for acceleration, the temperature was set to 345°C (margin 10°C), which is the maximum accommodation range of the equipment, not 310°C.
Prior to the investigations on fuel degradation it is necessary to describe the reference characteristics of the spent fuel. It establishes the initial condition of the reference fuel bundle at the start of dry storage. In a few technology areas, CANDU fuels have not yet developed comprehensive analysis tools anywhere near the levels in the LWR industry. This requires significantly improved computer codes for CANDU fuel design. In KNF, in-house fuel performance code was developed to predict the overall behavior of a fuel rod under normal operating conditions. It includes the analysis modules to predict temperature, pellet cracking and deformation, clad stress and strain at the mid-plane of the pellet and pellet-pellet interfaces, fission gas release and internal gas pressure. The main focus of the code is to provide information on initial conditions prior to dry storage, such as fission gas inventory and its distribution within the fuel pellet, initial volumes of storage spaces and their locations, radial profile of heat generation within the pellet, etc. Potential degradation mechanisms that may affect sheath integrity of CANDU spent fuel during dry storage are: creep rupture under internal gas pressure, sheath oxidation in air environment, stress corrosion cracking, delayed hydride cracking, and sheath splitting due to UO2 oxidation for a defective fuel. To upgrade the developed code that address all the damage mechanisms, the first step was a review of the available technical information on phenomena relevant to fuel integrity. The second step was an examination of the technical bases of all modules of the in-house code, identify and extend the ranges of all modules to required operating ranges. Further improvements being considered include upgrades of the analysis module to achieve sufficient accuracy in key output parameters. The emphasis in the near future will be on validation of the in-house code according to a rigorous and formal methodology. The developed models provide a platform for research and industrial applications, including the design of fuel behavior experiments and prediction of safe operating margins for CANDU spent fuel.
The domestic CANDU nuclear power plants have been operated for a long time and various unforeseen spent fuel defects have been discovered. As the spent fuel defects are important factors in the safety of the nuclear power plant, a study on the analysis of the spent fuel defects to prevent their recurrence is necessary. However, in cases where the fuel rods inside the fuel assembly are defected, it is difficult to dismantle the fuel assembly owing to their welded structure and the facility conditions of the plant. Therefore, it is impossible to analyze the spent fuel defect because it is difficult to visually check the shape of the fuel defect. To resolve these problems, an analysis technology that can predict the number of defected fuel rods and defect size was developed. In this study, we developed a methodology for investigating the root cause of spent fuel defects using a database of the earlier fuel defects in the plants. It is anticipated that in the future this analysis technology will be applied when spent fuel defects occur.
핵연료는 원자로 운전 중 예기치 못한 상황에서 연료 결함을 초래할 수 있다. 핵연료 결함은 연료봉의 수소화나 이물질에 의한 금속 마모, 그리고 펠렛과 피복관의 상호작용에 의해 피복관이 손상된다. 이렇게 손상된 핵연료의 결함원인을 규명하는 것은 원자력발전의 안전운전에 중요하다고 사료된다. 핵연료가 손상되면 원자로 냉각재가 오염되어 원자로 출력을 낮추거나, 발전소를 정지할 수도 있다. 모든 사용후연료는 건식저장고로 이동 보관되어야 하나, 결함연료는 이동할 수 없으므로 이 연구의 목적은 중수로형 원자로에서 연료가 인출된 후 사용후연료 저장조에서 보관된 연료에 대하여 결함 여부를 판단할 수 있 는 기술을 개발하고자 하였다. 이 연구를 통하여 핵종 누설 검출 기술을 이용한 사용후연료 검사기술을 개발하였으며, 이 기술을 월성발전소에 적용함으로써, 검사기술 및 검사시스템에 대한 성능을 입증하였다.
우리나라에서 발생하는 사용후핵연료를 CANDU형과 PWR형 2종류로 구분한다. PWR형 사용후핵연료의 경우 적절한 공정을 거쳐 원료물질로 다시 사용할 수 있는 물질을 많이 포함하고 있어 재활용 공정을 고려할 수 있다. CANDU형 사용후핵연료는 천연 우라늄을 원료물질로 사용하고 있어 재활용 가능성이 거의 없으므로 직접 처분을 고려하고 있다. 본 논문에서는 PWR형과 CANDU형 사용후핵연료 모두를 직접 처분하는 개념 으로 개발한 한국형 사용후핵연료 처분시스템을 바탕으로 CANDU형 사용후핵연료 처분 시스템을 향상시키 는 방안을 도출하고자 하였다. 이를 위하여, 현재 원자력발전소에서 사용하고 있는 사용후핵연료 60 다발 (Bundle) 용량의 저장바스켓을 포장·활용하는 방안으로 처분용기 개념을 개선하였다. 이들 개선한 처분용 기를 기반으로 하여 사용후핵연료의 심지층 처분시스템에 있어서 주요한 제한요건인 폐기물로부터 발생된 열로 인하여 완충재의 온도가 100 ℃를 넘지 않도록 하는 요건을 만족시키면서 효율을 향상시킨 처분시스템 개념을 제시하였다. 제시한 처분 시스템 개념들은 장기저장 및 회수성이 용이한 방안을 도입한 개념과 개선 한 처분용기를 1개 처분공에 2단으로 처분하는 것으로서 이들 개념을 기존 한국형 처분시스템과 효율성 측면 에서 비교?분석하였다. 본 연구를 통하여 얻은 CANDU 사용후핵연료 처분개념은 단위면적당 열효율, Udensity, 처분면적, 굴착량, 완충재 및 폐쇄 물질량을 30∼40 % 까지 효율을 향상시킬 수 있었다.