Carbon aerogels including graphite and graphene have unique properties such as lightweight, strong, and insulative to roofing applications. Carbon aerogels offer innovative solutions in building management by enhancing thermal and acoustic insulation while reducing structural weight, aligning with the focus on economic and business analysis driven by machine learning. Traditional building materials often fail to meet contemporary energy efficiency and sustainability demands, underscoring the necessity for more advanced solutions. This project is dedicated to integrating carbon aerogels into roofing systems and employs Deep Neural Networks (DNNs) to optimize their performance and integration. The novelty of this study lies in its application of carbon aerogel technology—a cutting-edge, lightweight, and highly insulative material—specifically within roofing to analyze the practical evaluation of carbon aerogels’ thermal properties and economic viability in the construction industry. This study aims to rigorously assess carbon aerogels’ performance and financial impact on roofing applications. By conducting the thermal guard test and economic lifecycle evaluation, the study seeks to validate carbon aerogels’ enhanced energy efficiency and cost-effectiveness compared to traditional roofing materials. The study demonstrates that carbon aerogels offer superior thermal insulation in roofing applications, with a thermal conductivity of 0.02 W/m·K, significantly outperforming traditional materials. Economically, the high initial cost of carbon aerogels is effectively offset by substantial energy savings, estimated at $300 annually per square meter, resulting in a payback period of approximately 1.05 years. These findings are supported by rigorous testing and optimization through DNN, highlighting the material’s potential to enhance energy efficiency and sustainability in building practices.

It was found in this study that fluorinated microporous carbon aerogels with enhanced hydrophobicity could be successfully prepared by direct fluorination to separate water-in-oil emulsions at high flux. The fluorinated carbon aerogel (F-CA) surface treated by the fluorination method had a water contact angle of 151.2° and could immediately absorb oil. In addition, the unique network structure of F-CA and its hydrophobicity allow surfactant-stabilized water-in-oil emulsions to be effectively and simply separated under gravity without requiring external forces such as vacuum or pressurization. The network structure of F-CAs consists of randomly connected spherical particles that form fluorinated permeation channels, which induce high flux during emulsion separation. The F-CA spherical particles have nanosized pores and high hydrophobicity, which repel and trap water droplets to increase the separation purity. Therefore, F-CA exhibited excellent performance, such as high filtrate purity (up to 99.9954%) and flux (up to 11,710 L/m2h). Furthermore, F-CA reusability was demonstrated as it did not lose its hydrophobicity and maintained its performance even after repeated use. This type of aerogel has great potential to be utilized throughout various environmental fields, including oil remediation.

High surface carbon aerogels with hierarchical and tunable pore structure were prepared using ionic liquid as carbon precursor via a simple salt templating method. The as-prepared carbon aerogels were characterized by nitrogen sorption measurement and scanning electron microscopy. Through instant visual observation experiments, it was found that salt eutectics not only serve as solvents, porogens, and templates, but also play an important role of foaming agents in the preparation of carbon aerogels. When the pyrolyzing temperature rises from 800 to 1000°C, the higher temperature deepens the carbonization reaction further to form a nanoporous interconnected fractal structure and increase the contribution of super-micropores and small mesopores and improve the specific surface area and pore volume, while having few effects on the macropores. As the mass ratio of ionic liquid to salt eutectics drops from 55% to 15%, that is, the content of salt eutectics increases, the salt eutectics gradually aggregate from ion pairs, to clusters with minimal free energy, and finally to a continuous salt phase, leading to the formation of micropores, uniform mesopores, and macropores, respectively; these processes cause BET specific surface area initially to increase but subsequently to decrease. With the mass ratio of ionic liquids to salts at 35% and carbonization temperature at 900°C, the specific surface area of the resultant carbon aerogels reached 2309 m2 g–1. By controlling the carbonization temperature and mass ratio of the raw materials, the hierarchically porous architecture of carbon aerogels can be tuned; this advantage will promote their use in the fields of electrodes and adsorption.

Various carbon aerogels (CAs) were prepared from polymerization of resorcinol and formaldehyde and applied as the electrode materials of an electric double layer capacitor (EDLC) with the aim of controlling the textural and electrochemical properties of CAs by the type of base catalyst and the ratio of resorcinol to catalyst (R/C). The CAs from NaHCO3 and KHCO3 with H+ ions had higher specific surface areas but exhibited lower electrochemical properties than those from K2CO3 and Na2CO3, which had more uniform pore size distributions. The electrochemical properties of Na2CO3 were superior to those of K2CO3 probably because the polarizing power of Na+ ions was higher than K+ ions. With an increasing R/C ratio, the pore sizes of CA showed a tendency to increase but the uniformity of the pore size distribution got worse. For the four base catalysts, the highest electrochemical property was obtained at the R/C ratio of 500.