Welding is one of representative manufacturing processes in the industrial field. Cryogenic storage containers are also manufactured through welding, and conversion to laser welding is issue in the field due to many advantages. Since welding causes thermal-elastic deformation, design considering distortion is required. Prediction of distortion through FEM is essential, but laser welding has difficulties in the field because there is no representative heat source model. The author presented the model that can cover various models using a multi-layer heat source model in previous studies. However the previous study has a limitation which is a welding heat source model must be derived after performing bead on plate welding. Thus this study was attempted to estimate the welding heat source parameters by comparing the shape of bead under various conditions. First, the difference between penetration shape and welding heat source parameters according to welding power was analyzed. The radius of the welding heat source increased according to the welding power, and the depth of the welding heat source also increased. The correlation between the penetration shape and the welding heat source parameter appears at a similar rate, however the follow-up research is necessary with more model data.
9% nickel steel has remarkable mechanical properties in a cryogenic condition and is widely used in storage containers for LNG fueled ships. Demand for laser welding rather than conventional arc welding has grown to increase manufacturing efficiency. However there are various types of heat sources which are suggested by other researchers. With that, it is difficult to select a proper heat source shape for welding conditions. The author proposed a representative heat source model that can cover most of suggested heat source models through previous studies. Welding power was fixed at 4kW and the speed was changed to 1.0m/min, 1.5m/min, and 2.0m/min respectively. The shapes of the welding heat sources were derived, and the tendency of the main parameters was also deducted. It was observed that the width and depth of the weld bead decreased as the welding speed increased through welding experiment, parameters of welding heat source are changed linearly. Based on this study, it is expected that it will be possible to estimate the shape of the heat source under untested welding conditions.
The multi-layered heat source model is a model that can cover most of existing studies and can be defined with a simple formula. Based on the methodology performed in previous studies, the welding heat source was found through experiments and FEM under the welding power conditions of three cases and the parameters of the welding heat source were analyzed according to the welding power. In this study, parameters of fiber laser welding heat source according to welding power were searched through optimization algorithm and finite element analysis, and the correlation was analyzed. It was confirmed that the concentration of the welding heat source in the 1st layer was high regardless of the welding power, and it was confirmed that the concentration of the welding heat source in the 5th layer (last layer) increased as the welding power increased. This reflects the shape of the weld bead that appears during actual fiber laser welding, and it was confirmed that this study represents the actual phenomenon.
The estimation of heat source model is very important for heat transfer analysis with finite element method. Part I of this study used adaptive simulated annealing which is one of the global optimization algorithm for anticipating the parameters of the Goldak model. Although the analysis with 3D model which depicted the real situation produced the correct answer, that took too much time with moving heat source model based on Fortran and Abaqus. This research suggests the procedure which can reduce time with maintaining quality of analysis. The lead time with 2D model is reduced by 90% comparing that of 3D model, the temperature distribution is similar to each other. That is based on the saturation of heat transfer among the direction of heat source movement. Adaptive simulated annealing with 2D model can be used to estimate more proper heat source model and which could enhance to reduce the resources and time for experiments.
Anticipation of welding deformation with finite element method is a very interested topic in the industries, adequate heat source model is essential for concluding reasonable results. This study is related to estimate the parameters of Goldak heat source model, and global optimization algorithm is applied to this research. The heat affected zone (HAZ) boundary line of bead on plate (BOP) welding is used as the target, parameters of heat sources are used as the variables. Adaptive simulated annealing is applied and the optimal result is obtained out of 1,000 candidates. The convergence of finite element method and the global optimization is meaningful for estimation of welding deformation, which could enhance to reduce the resources and time for experiments.