Molten Salt Reactor, which employs molten salt mixture as fuel, has many advantages in reactor size and operation compared to conventional nuclear reactor. In developing Molten Salt Reactor, the behavior of fission product in operation should be preliminary evaluated for the correct design of reactor and its associated system including off-gas treatment. In this study, for 100 Mw 46 KCl- 54 UCl3 based Molten Salt Reactor with operating life time of 20 year, the fission product behavior was estimated by thermodynamic modeling employing FactSage 8.2. Total inventory of all fission product were firstly calculated using OpenMC code allowing depletion during neutronic calculation. Then, among all inventory, 46 element species from Uranium to Holmium were chosen and given to the input for equilibrium module of Factsage with its mass. In phase equilibrium calculation, for the correct description of solution phase, KCl-UCl3 solution database based on modified quasichemical model in the quadruplet approximation (ANL/CFCT-21/04) was employed and the coexisting solid phase was assumed to pure state. With the assumption of no oxygen and moisture ingress into reactor system, equilibrium calculation showed that 1% of solid phase and of gas phase were newly formed and, in gas phase, major species were identified : ZrCl4 (47%), Xe (33%), UCl4 (14%), Kr (5%), Ar (1%) and others. This result reveals that off-gas treatment of system should account for the appropriate treatment of ZrCl4 and UCl4 besides treatment of noble gas such as Xe and Kr.

Molten Salt Reactor (MSR) is one of the 4th generation nuclear power systems which is its verified technology in physically and chemically. Among the various salts used for MSR system, the eutectic composition of NaCl-MgCl2 system maintains the liquid state at around 450°C, in the same time, it has high solubility for nuclear fuel chlorides. This characteristic has high advantage for lowering the operating temperature for the MSR, which could reduce the problem of hightemperature corrosion by salt for structural materials significantly. In particular, since MgCl2 has the similar standard reduction potential with nuclear fuel, is used as a surrogate for, many basic researches have been conducted for verifying characteristic of MgCl2. It is well-known that main short-advantage of MgCl2 is hygroscopic properties. MgCl2 changes to MgCl2-xH2O state easily by absorbing moisture in air condition. The hydrated MgCl2 is producing MgOHCl by thermally decomposing at high temperature, the formed MgOHCl corrodes structural materials, even small amount of MgOHCl gives significant damage. Therefore, the purification of MgCl2 has been required for long-term operation of MSR using MgCl2 as a base salt. In this study, the purification of eutectic composition salt for NaCl-MgCl2 has been mainly performed by considering its thermodynamic properties and electrochemical characteristic, and the experimental results have been discussed.

Molten salt reactor (MSR) uses fluoride or chloride based molten salt as a coolant of the system, and fuel materials are dissolved in the molten salt, therefore it can be act as both coolant and nuclear fuel. A few issues have arisen from early-stage research and development program of MSR from Oak Ridge National Laboratory, including corrosion of structural materials and fission product management. For investigating the effect of additives on corrosion of structural materials, Mg(OH)2 and MgCl2*6H2O are added into the NaCl-MgCl2 eutectic salt. Prepared chloride salt is injected into the autoclave in the glove box, as well as corrosion coupons for candidate structural materials for molten chloride salt reactor, SS316, Alloy 600, and C-276 are also prepared. The temperature is set as 700°C. After 500 h corrosion experiment, the samples are taken out from the autoclave, and they are analyzed with scanning electron microscopy (SEM) and energy-dispersive X-ray spectroscopy (EDS). SS316 samples show weight loss with all salt conditions, while Alloy 600 and C-276 show weight gain after the corrosion experiment.

A phosphorylation (phosphate precipitation) technology of metal chlorides is considering as a proper treatment method for recovering the fission products in a spent molten salt. In KAERI’s previous precipitation tests, the powder of lithium phosphate (Li3PO4) as a precipitation agent reacted with metal chlorides in a simulated LiCl-KCl molten salt. The reaction of metal chlorides containing actinides such as uranium and rare earths with lithium phosphate in a molten salt was known as solidliquid reaction. In order to increase the precipitation reaction rate the powder of lithium phosphate dispersed by stirring thoroughly in a molten salt. As one of the recovery methods of the metal phosphates precipitated on the bottom of the molten salt vessel cutting method at the lower part of the salt ingot is considered. On the other hand, a vacuum distillation method of all the molten salt containing the metal phosphates precipitates was proposed as another recovering method. In recent study, a new method for collecting the phosphorylation reaction products into a small recovering vessel was investigated resulting in some test data by using the lithium phosphate ingot in a molten salt containing uranium and three rare earth elements (Nd, Ce, and La). The phosphorylation experiments using lithium phosphate ingots carried out to collect the metal phosphate precipitates and the test result of this new method was feasible. However, the reaction rate of test using lithium phosphate ingot is very slower than that of test using lithium phosphate powder. In this presentation, the precipitation reactor design used for phosphorylation reaction shows that the amount of molten salt transferred to the distillation unit will reduce by collecting all of the metal phosphates that will be generated using lithium phosphate powder into a small recovering vessel.

Molten Salt Reactor, which employs molten salt mixture as fuel, has many advantages in reactor size and operation compared to conventional nuclear reactor. In developing Molten Salt Reactor, Offgas system should be properly designed since the fission products in off-gas accelerates the corrosion in reactor structure materials and deteriorates the purity of liquid fuel. The design of off-gas system therefore requires the preliminary study of the behavior of evolved fission products in off-gas units and the development of off-gas model is crucial in developing such system. In this study, we corrected the off-gas illustrative model proposed by ORNL (Nuclear Engineering and Design, vol 385(15) 111529, 2021) by employing physically consistent concept of capture rate of fission product and holdup. For the application of the corrected off-gas model to Chloride-based 6 MW Molten Salt Reactor, major fission products were firstly determined from OpenMC based neutronics calculation and chain reaction related to the major fission products were defined. Based on these data, the holdup behavior of fission products in off-gas units (decay tank, caustic scrubber, Halide trap, H2O trap and charcoal bad) were investigated.

At high temperatures, molten salt has heat transfer properties like water. Molten salt has the characteristics of a strong natural circulation tendency, large heat capacity, and low thermal conductivity. Unlike sodium, molten salt does not react explosively exothermically with air. However, molten salt has a strong tendency to corrode materials, and its properties are easily changed by a sensitive reaction to oxygen and moisture. Therefore, it is necessary to study material corrosion properties and chemical control methods for nuclear fuel salts, which are eutectic mixtures. In this study, the optimal operation method of the thermal convection loop is established to perform the experiments on the molten salt. The process describes briefly as follows. The operation step consists of preparation, purification, transportation, and operation. In the preparation, the step checks the entire structure and equipment (TC, blower, vacuum pump, etc.). And melt the salt mixture at a high temperature (670°C) slowly in the purification step. Before injecting the molten salt, the surface temperature of the entire loop must retain temperature (about 500°C) constantly. Completely melted molten salt in the melting pot is flow along the pipe of the thermal convection loop in the transportation step. Lastly, the convection of molten salt goes to keep by the temperature difference. The thermal convection loop can be utilized for various experiments such as corrosion tests, component analyses, chemistry control, etc.

Molten salt used in the multipurpose molten salt experiment must be of high purity. Depending on the purpose of the experiment, only the base component of the molten salt be used, or a component simulating a nuclear fission product be added to the base component and used. In all cases, an increase in the concentration of impurities such as oxygen and moisture may lead to an erroneous interpretation when analyzing the experimental results. Therefore, molten salt should be purified before use. In this study, the purification of molten salt is described for multi-purpose molten salt experiments. The salt mixture is selected as MgCl2-NaCl and is quantified at a mixing ratio of 43mol%:57mol%. The salt mixture is treated in a glove box environment because of must minimize the reaction of adsorbing oxygen and moisture when the salt mixture is exposed to the atmosphere. MgCl2 is more likely to contain water than NaCl, the purification of the NaCl-MgCl2 mixture is established according to the purification process for removing water from MgCl2. A process for purifying the salt mixture briefly consists as follows: drying moisture, melting salts, purification, removing HCl, and stabilization. Through the process be able to obtain high-purity molten salt and more accurate experiment results.

A molten salt reactor (MSR) that uses molten salt mixtures as nuclear liquid fuel has recently received much attention due to its inherent safety. Various fluoride and chloride salt mixtures are considered as fluid fuel for MSRs. Among those, NaCl-MgCl2-UCl3 system is the one of the most promising candidates for molten salt fast reactor. The comprehensive information on thermo-physical properties such as density, viscosity, heat capacity and thermal conductivity are fundamental to MSR design development, but experimental data for NaCl-MgCl2-UCl3 system are unknown to the best of our knowledge. In this study, we estimated the thermophysical properties of NaCl-MgCl2-UCl3 system. The properties were calculated by mole fraction additive method using reliable experimental data from pure salt system. Other methods, such as rule of additivity of molar volume for density, modified Dulong-Petit method for heat capacity, and Rao-Turnbull prediction and Ignatieve-Khokolve correlation for thermal conductivity, have also been applied. Estimated values for the properties were compared with each other as well as available binary experimental data.

Molten salt reactor (MSR) has a unique characteristic using liquid fuel and/or coolant salt among six type of GEN IV reactors. Liquid fuels and on-site processing are fundamentally different from a solid fuel reactor where separate facilities produce the fresh solid fuel and process the Spent Nuclear Fuel. Because the choice of fuel cycle affects the safeguards and non-proliferation characteristics of the reactor system, different MSR concepts may have different proliferation resistance and physical protection characteristics. For example, MSR design variants that use solid fuel but are cooled with liquid salts such as FHR are very close to the Very High Temperature Reactor design concept. The composition of various fuel salts is a representative factor that makes it difficult to generalize the PRPP evaluation principle of MSR. In addition, the flow of molten salts containing fissile materials is also complex depending on the design of the reactor. The path through which radioactive materials travel not only inside the reactor but also to nuclear fuel cycle facilities can act as a difficult factor in measuring nuclear materials. As a further complication, some of the plants include fuel salt drain tanks intended to provide decay heat removal while others are designed to provide decay heat removal while the salt is maintained within the reactor vessel. Some lessons learned from the prior molten salt breeder reactor program are reflected in all of the new designs. Interior reflectors/shielding are frequently employed to reduce the radiation damage to the reactor vessel, and fuel salt chemistry control is employed to substantially limit oxidizing the container alloy constituents. However, even with the vessel interior shielding, the containment environment around both solid and liquid fueled MSRs during operation is likely to have substantially higher dose rates than at LWRs due to the fission process and fission products in the case of circulating liquid fueled reactors, and the shortlived activation products of fluorine (16N, 20F, and 19O) in the case of FHRs. Consequentially due to insufficient shielding from the coolant and the vessel wall, MSR containments will be remote access only for liquid fueled systems and remote access only during operation for FHRs.