Plasma torch melting technology has been considered as a promising technology for treating or reducing the radioactive waste generated by nuclear power plants. In 2006, IAEA announced that the technology is able to treated regardless of the type of target wastes. Because of the advantage, many countries have been funding, researching and developing the treatment technology. In this study, oversea plasma torch melting facilities for radioactive wastes treatment are reviewed. Also, plasma torch melting facility developed by KHNP CRI is briefly introduced.

A disposal of radioactive wastes is one of the critical issues in our society. Considering upcoming plans for dismantling of nuclear power plants, this problem is inevitable and should be discussed very carefully. There are variety of methods to handle with radioactive wastes, including Incineration, conventional gasification and plasma gasification. Among them, plasma gasification process is in the limelight due to its eco-friendly & stable operation, and large volume reduction effects. However, a fatal disadvantage is that it consumes more electric power than other methods, this leaves us a question of whether this process is indeed economical. Within the scope of this paper, I would like to introduce 4 cases which plasma facilities were evaluated economically in worldwide, and reach the conclusion on the economic feasibility of plasma process.

Currently, KHNP-CRI has developed 100 kW plasma torch melting facility to reduce the amount of radioactive waste in nuclear power plant. Plasma torch melting technology uses electric arc phenomena like lightning to melt the target material at a high temperature of about 1,600°C. The technology is applicable to treatment for various types of waste such as combustible, non-combustible and mixed wastes. The volume reduction ratio by the technology is respectively expected to be about 1/60 of combustible wastes and about 1/5 for non-combustible wastes. It is important to discharge the melt without problems in the melting technology. In general, molten slag has properties such as high viscosity and quick solidification. Because of the properties, when discharging into slag container, the final product is accumulated like a mountain. To improve this problem, there is three suggestions; 1) rotation of the slag container, 2) vibration of the slag container, and 3) heating of the slag container.

By developing plasma torch melting technology in 1996, our company has developed the first generation 150 kW (’96~’02), the second generation 500 kW (’08~’12), and the third generation MW plasma torch melting facility (’14~’18), and completed facility upgrading (’20~’23). The MW plasma torch melting facility is equipped with CCTV to monitor waste input, melting, torch integrity, and melt discharge. The lens is installed inside a metal housing made of stainless steel to prevent damage caused by external impacts and high temperatures, and supplies nitrogen to prevent cooling and lens contamination. As a result of the demonstration test, as the temperature inside the melting furnace increased after starting the plasma torch, the resolution decreased along with noise in the CCTV, and facility monitoring was difficult due to high temperatures and foreign substances (fume). Based on the test results, CCTV was changed to a non-insertion type that was not directly exposed to high temperatures, and a filter (quartz) was additionally applied to monitor the melt smoothly. As a result of applying the newly manufactured CCTV to the demonstration test, smooth monitoring ability was confirmed even at normal operating temperature (above 1,500°C). Through this facility improvement, the operation convenience of the plasma torch melting facility has been secured, and it is expected that it will be able to operate stably during long-term continuous operation in the future.

Plasma torch melting has been considered as a promising treatment technology for radioactive waste generated by nuclear power plants. The IAEA reported in 2006, the plasma melting technology could be treated regardless of the type of radioactive wastes such as combustible, non-combustible and liquid. Also, the technology has the advantage of being an eco-friendly technology. It emits less harmful gases such as NOx, SOx, HCl and CO because it does not use fossil fuels. In KHNP CRI, the plasma torch melting system was developed as the new radioactive waste treatment technology. In this study, to evaluate the long-term integrity of the new facility, a demonstration test with concrete as a simulant was carried out for about 3 days. For the 3 days, the evaluation was conducted in view of abnormal shutdown, soundness of waste feeding device, electrode consumption, and so on.

Untreated waste is temporarily stored on the site of the nuclear power plant. In some nuclear power plants, saturation period of temporary storage waste is less than 10 years away. As untreated waste continues to be generated in nuclear power plants, it could also affect management of operations. Accordingly, CRI is developing the 3.5 generation plasma torch melting facility for waste treatment. The 3.5th generation plasma torch melting facility consists of melter, plasma torch, waste supply device, exhaust gas treatment facility, power supply, etc. Melter is composed of melting chamber for melting control and pyrolysis chamber for waste pretreatment, and dam-type discharge device is adopted to overflow the melt. Plasma torch is hollow type with reversed discharge, has a rating of megawatt class, and has two gas supply lines. It can be used in transfer mode, non-transfer mode and mixed mode. There are three types of device for waste supply. The first is a drum pusher for injecting 200 L drums, the second is a screw-type waste supply and hopper for injecting solid waste, and the third is a nozzle-type waste supply device for injecting liquid waste. Exhaust gas treatment facility was equipped with post combustion chamber, off-gas cooler, high-temperature filter, HEPA filter, reheater, scrubber, ID fan and etc. Power supply of plasma torch operation is designed with a capacity of 1.5 megawatt (Maximum) and consists of channels A and B. Transfer mode, non-transfer mode and mixing mode of plasma torch may be selected through the control of PLC. This paper introduces the composition and function of the 3.5th generation plasma torch melting facility of CRI. In order to solve the problems arising through the operation of the 3rd generation plasma torch melting facility, an optimization plan is applied.

Currently, KHNP has 24 operating nuclear power plant units with a toal combined capacity of about 23 GWe and two units are under construction. However, permanent stop of Kori unit 1 nuclear power plant was decided in 2017. Accordingly, interest in how to dispose of waste stored inside a permanently stopped nuclear power plant and waste generated as decommissioning process is increasing. KHNP CRI is conducting research on the advancement of plasma torch melting facilities for waste treatment generated during the plant decommissioning and operation period. Plasma torch melting facility is composed of various equipment such as a melting furnace (Melting chamber, Pyrolsis chamber), a torch, an exhaust system facility, a waste supply device, and other equipment. In demonstration test, concrete waste was put in a 200 L drum to check whether it can be pyrolyzed using a plasma torch melting facility. Reproducibility for waste treatment in the form of a 200 L drum and discharge of molten slag could be confirmed, the amount of concrete waste in 200 L Drum that could be treated according to power of plasma torch was confirmed. This demonstration test confirmed the field applicability and stability of plasma torch melting facility, and improved expectations for long-term operation.