In the steam turbine for combined cycle power generation operated for a long time, thermal and mechanical deformation is accumulated in the High-Intermediate Pressure (HIP) casing due to repeated start-up and stop under high temperature and high pressure conditions. This study attempted to quantitatively evaluate the deformation characteristics based on the measured data and analyze the effect of casing deformation on casing alignment and inner gap. To this end, the level of the horizontal split flange surface was precisely measured and analyzed for the two decomposed steam turbine high-pressure casing of the combined thermal power plants. As a result, Hogging deformation occurred throughout the casing, and a maximum strain deviation of 0.83 mm between the upper and lower casings was confirmed, and an asymmetric deformation tendency was confirmed in which the upper part was more than twice as large as the lower part. Based on this phenomenon, by estimating the amount of centerline movement and the change in the inner gap that can occur during assembly due to the upper and lower deviation of the casing Hogging deformation, it was confirmed that Hogging deformation is a major influencing factor on casing alignment.
In a steam turbine system for nuclear power plant, the exhaust loss consists of leaving loss, hood loss, turn-up loss and restriction loss. The exhaust loss during rated power operation of steam turbine equipment is inevitable, but it can be optimized by several factors such as last stage blade length, condenser vacuum and steam velocity. In this paper the relationship between the exhaust loss and electrical output of domestic nuclear power plants was quantitatively evaluated, and ways to reduce this loss were considered.
우리나라 열병합 발전소에서 운영되고 있는 최신 증기터빈의 출력과 효율 향상을 위한 첫 번째 기술적인 진보는 고온, 고압의 증기를 사용할 수 있는 소재 개발의 진척이라고 할 수 있다. 소재의 발전과 더불어 증기터빈의 내부효율 향상을 위한 설계적 노력의 결실 로 높은 효율의 증기터빈이 제작되었다. 오랜 기간 운전 중인 증기터빈의 내부효율은 기계적 수명의 한계로 점차 손실이 발생하고 효율 과 출력이 떨어지게 된다. 이러한 이유로 본 연구에서는 상용프로그램을 이용하여 열병합 발전소용 고압(HP)-중압(IP) 증기터빈의 증기유 로 성능해석을 수행할 수 있는 모델을 개발하고 성능계산 방법을 제시하고자 한다. 증기터빈의 복잡한 성능계산방식으로 인해 증기터빈 실무자들에게 실질적으로 유용한 참고문헌이 될 수 있도록 주요 변수들을 제시하였다. 또한 증기터빈 성능계산에 필요한 열정산도 분석 과 증기터빈 성능계산 결과의 적합성을 성능시험 결과와 비교 확인하였다.
Most of the steam turbine control valves used for the fossil and nuclear power plants operation in South Korea were developed by GE (General Electric) and manufactured by DHIC (Doosan Heavy Industry Company). For may years, DHIC have tried to develop their own technologies related to the power generation. DHIC has launched many R&D projects and ‘Development of a Control Valve Flow Code for Steam Turbine Operation Control of Fossil Power Plant’ was one of the R&D projects. Through our project, we accomplished the experimental method to obtain a steam turbine control valve characteristic curve using the atmospheric air and the reduced model instead using the steam and the real model. Also, we developed the correction method to calculate the real steam mass flow rate from the characteristic curve obtain by the experiment. In this paper, the effectiveness of the correction method was reviewed and it was concluded that the corrected mass flow rate complies well with the real steam mass flow rate.
Depending on the steam pressure and temperature balance, it is possible to increase the power generation efficiency of the steam turbine by increasing the heat loss of the turbine by increasing the temperature and pressure. As the high temperature and high pressure increase, the boiler main steam amount is reduced by about 10%, but the increase rate of the heat drop is larger than the decrease rate of the steam flow rate, leading to improvement of power generation efficiency. Utilizing the US Department of Energy Steam Turbine Calculator, we calculated the electricity produced by steam temperature and pressure changes. In this study, the steam temperature was increased from 50℃ to 500℃ at the steam temperature of 20 kg/cm²×300℃, and increased by 10 kg/cm² at the pressure of 20 kg/cm² at the pressure of 60 kg/cm² to investigate the changes in electricity production. Electricity production increased with increasing temperature and pressure. The electricity production was increased by 40.11% at 40 kg/cm²×400℃ and 75.56% at 60 kg/cm²×500℃ compared to the standard condition of 20 kg/cm²×300℃ for comparison.