Laser welding is used in various industries due to fast welding speed, and prediction with FEM is needed to design. The multi-layered heat source model that can cover various models has been recently proposed to analyze laser welding, but it takes a lot of time because more than 2,000 cases are compared to derive the results. In order to reduce the time, the simplified model should be suggested. In order to derive a simplified model, laser welding heat transfer analysis was performed using the welding direction length and the convection coefficient of the welding direction surface as parameters. As a result, the model whose difference is less than 0.1% compared to reference model is deducted. The analysis time was reduced by about 90% from 48 hours to 5 hours. Also difference of convection coefficient on the welding direction surface does not affect the temperature distribution much.

As laser welding has low thermal distortion and fast welding speed, the needs in the field is increasing in varous industries. Prediction of distortion and design with that prediction are very important for using welding process in the field. However many types of heat source models for laser welding are suggested, field engineers feels difffucult for using a proper model for a specific case. Thus I, author, suggested a representative model which can cover most of existing models with multi-layered heat source model. This method is very powerful, but there are much time consumption with analysis and comparision among more than 1,000 candidates. To solve these shortcomings, this study focused on to find the simplified model. In order to construct the simplified model, the length of the orthogonal direction to the welding direction was reduced from 300mm to 35mm, which makes time reduction of 75% with sustaining the quality of the original model. That can cover the disadvantage of multi-layered heat source model for laser welding, enhance the prediction of welding distortion after laser welding

In this study, structural behaviors such as ultimate strength and fracture shape of duplex stainless steel (STS329FLD) fillet-welded connections according to welding direction were investigated through monotonic tensile test. Main variables are weld length and welding direction against the loading direction. Specimens of SDTFW series (transverse to the loading direction) and SDLFW series (longitudinal to the loading direction) failed by tensile fracture and shear fracture, respectively. Ultimate strengths got higher with the increase of weld length and SDTFW series showed higher ultimate strengths than SDLFW series.

오스테나이트계 스테인리스강은 우수한 내식성, 내구성 및 내화성을 지닌다. 특히, 오스테나이트계 스테인리스강중의 대표인 STS304에 비해 저탄소를 함유하고 있는 STS304L은 현장용접 후 별도의 열처리 없이 높은 내입계부식성능을 지니고 있어 용접후 내입계 부식이 우려되는 부재접합에 적용할 수 있다. 본 연구에서는 티그(TIG)용접으로 필릿 용접된 STS304L 용접접합부의 용접재(용착금속부) 내력과 파단 메카니즘을 조사하고자 한다. 주요변수인 하중방향에 대한 용접선의 배치에 따라 TFW(하중직각방향 용접), LFW(하중방향용접), FW (하중방향용접과 하중직각방향 용접조합)시리즈의 실험체를 제작하여 인장실험을 실시하였고, 각각 인장파단,전단파단, 블록전단파단(인장 파단과 전단파단의 조합)이 발생하였다. 동일 용접길이에 대해 TFW 시리즈의 접합부가 가장 높은 내력을 나타났으며, 현행기준식( KBC2016/AISC2010)과 기존 연구자의 식에 의한 예측내력과 비교한 결과, TFW와 LFW접합부는 과소평가되었고 FW실험체는 과대평가되었다 .실제 파단 위험단면과 블록전단파단 메카니즘을 고려한 내력식을 제안하였다.