Innovative SMC with low iron loss was made from iron powders with evaporated MgO insulation coating. The coating had greater heat-resistance than conventional phosphatic insulation coating, which enabled stress relieving annealing at higher temperature. Magnetic properties of toroidal samples (OD35mm,ID25mm, t5) were examined. The iron loss at 50Hz for Bm = 1.5T was lower 50% of conventional SMC and was almost the same with silicon iron laminations(t0.35). It became clear that MgO insulation coating has enough heat resistance and adhesiveness to powdersurface to obtain innovative SMC with low iron loss.

We reported a P/M soft magnetic material with core loss value of , which is lower than that of 0.35mm-thick laminated material, by using high purity gas-atomized iron powder. Lack of mechanical strength and high cost of powder production are significant issues for industrial use. In order to achieve both low core loss and high strength by using inexpencive powder, the improvement of powder shape and surface morphology and binder strength was conducted. As the result, the material based on water-atomized powder with 80 MPa of TRS and 108 W/kg of core loss (W10/1k) was achieved.

Steel cables are frequently used for various infrastructures. Especially the steel cables in long span bridges are critical members Damage at cable members can occur in the form of cross sectional loss caused by corrosion and fracture. Therefore, NDE of steel cable is needed to measure the cross-sectional damage. In this study, Total Magnetic Flux sensor system was applied to monitor the condition of cables. This system measures total magnetic flux to detect the loss of metallic cross section area(LMA) of steel cable. To verify the feasibility of this study, 2 types of steel bar were fabricated and their output values measured by the search coil in total flux sensor.