Novel Ni- and Fe-based alloys are developed to impart improved mechanical properties and corrosion resistance. The designed alloys are manufactured as a powder and deposited on a steel substrate using a high-velocity oxygen-fuel process. The coating layer demonstrates good corrosion resistance, and the thus-formed passive film is beneficial because of the Cr contained in the alloy system. Furthermore, during low-temperature heat treatment, factors that deteriorate the properties and which may arise during high-temperature heat treatment, are avoided. For the heattreated coating layers, the hardness increases by up to 32% and the corrosion resistance improves. The influence of the heat treatment is investigated through various methods and is considered to enhance the mechanical properties and corrosion resistance of the coating layer.

A new Fe-Cr-Mo-B-C amorphous alloy is designed, which offers high mechanical strength, corrosion resistance as well as high glass-forming ability and its gas-atomized amorphous powder is deposited on an ASTM A213-T91 steel substrate using the high-velocity oxygen fuel (HVOF) process. The hybrid coating layer, consisting of nanocrystalline and amorphous phases, exhibits strong bonding features with the substrate, without revealing significant pore formation. By the coating process, it is possible to obtain a dense structure in which pores are hardly observed not only inside the coating layer but also at the interface between the coating layer and the substrate. The coating layer exhibits good adhesive strength as well as good wear resistance, making it suitable for coating layers for biomass applications.

The effect of the process conditions of high-velocity oxygen fuel (HVOF) thermal spray coating on the porosity of the coating layer is investigated. HVOF coating layers are formed by depositing amorphous FeMoCrBC powder. Oxygen pressure varies from 126 to 146 psi and kerosene pressure from 110 to 130 psi. The Microstructural analysis confirms its porosity. Data analysis is performed using experimental data. The oxygen pressure-kerosene pressure ratio is found to be a key contributor to the porosity. An empirical model is proposed using linear regression analysis. The proposed model is then validated using additional test data. We confirm that the oxygen pressure-kerosene pressure ratio exponentially increases porosity. We present a porosity prediction model relationship for the oxygen pressure-kerosene pressure ratio.

Due to lack of established operating conditions, the swine manure management process circulates bio-liquor between the slurry pit and the bioreactor process cannot be effectively used yet. Therefore, a lab scale study comprising a single bio-reactor and slurry pit was conducted to investigate the optimal operating conditions. The main experiment was performed after conducting a preliminary study on the operating conditions. In the preliminary study, the volume ratio of the bioreactor to the slurry pit was fixed at 1 and hydraulic retention time (HRT) of the bioreactor was set as 5, 10 and 15 d. In the main experiment, the HRT of the bioreactor was fixed at 5 d based on preliminary results and the ratio of bioreactor to slurry pit was set at 1:3, 1:5, 1:7 and 1:10. Since, a decrease in bioreactor performance occurred when NH4-N loading rate reached 60 g/m3/d, the loading rate of NH4-N was required to be maintained below 55 g/m3/d to achieve stable operation. Although manure excretion can definitely increase the loading rate into the bioreactor as well as NH4-N concentration in the slurry pit, the NH4-N in slurry pit can be kept consistent with the circulation rate above 9.5Q (ratio to manure excretion). The optimal volume ratio of the bioreactor to the slurry pit and HRT of the bioreactor to fulfill these operating conditions was 1:3 and 5d, respectively. Notably, studying of the individual farm situation is very important to establish an ideal method to apply the optimal operation conditions suggested in this study.

In this study, the microstructure and characterization of an overlay welding layer using Fe-based composite powders are reported. The effects of the number of passes and composition of powders on the microstructure and mechanical properties are investigated in detail. The welding wire and powders are deposited twice on a stainless-steel rod using a laser overlay welding process. The microstructure and structural characterization are performed by scanning electron microscopy and X-ray diffraction. The mechanical properties of the first and second overlay layers are analyzed through the micro-Vickers-hardness tester and abrasion wear tester. In the second overlay layer, the hardness and specific wear are approximately 840 Hv and 2.0 × 10−5 mm3/Nm, respectively. It is suggested that the increase of the volume fractions of (Cr,Fe)7C3 and NbC phases in the second welding layer enhances the hardness and wear resistance.

최근 도심지의 돌발적인 도로함몰로 인명해가 발생하고, 시민들에게 불안감을 야기하는 사례가 빈번히 발생하여 사회적 이슈로 부각되고 있다. 이에, 2015년 세종대학교 산학협력단을 주관으로 국토교통부, 국토교통과학진흥원이 지원하는「도로함몰 위험도 평가 및 분석기술 개발」에 대한 연구가 시작되었다. 본 연구는 장기적이고 근본적으로 도로함몰을 예방하기 위한 도로함몰 위험도 탐지시스템 및 분석 프로그램 개발, 도로함몰 위험도 평가기술 개발, 재난 예방형 도로관리 시스템 구축을 목표로 현재 3차년도 연구가 진행 중이다. 현재, 지표투과레이더와 노면영상 수집장치가 포함된 도로함몰 복합탐지 시스템을 구축하여 운용 중에 있으며 (그림 1), 해당 장비로부터 수집된 데이터를 이용하여 도로 지하시설물 및 동공탐사를 할 수 있도록 분석 자동화 알고리즘을 개발하고, 현장적용을 위한 GUI를 구축하여 그 성능을 검증하였다.