Gas surface treatment is considered to be effective for titanium because of its high reactivity. In this study, we investigated the gas nitriding mechanism in titanium sintered parts produced by metal powder injection molding (MIM) process. The microstructure and nitrogen content of sintered MIM parts were greatly affected by nitriding conditions. Nitriding process strongly depended on the specimen size, for example, the size of micro metal injection molding (μ-MIM) product is so small and the specific surface is so large that the mechanical and functional properties can be modified by nitriding.

A novel production method for porous metal components has been developed by applying powder space holder (PSH) method to metal powder injection molding (MIM) process. The PSH-MIM method has an industrial competitive advantage that is capable of net-shape manufacturing the micro-sized porous metal products with complicated shapes and controlled porosity and pore size. In this study, the small impeller with homogeneous micro-porous structure was manufactured by the PSH-MIM method. The effects of combinations in size and fraction of PMMA particle on dimensional tolerance and variation of sintered porous specimens were investigated. It was concluded that the PSH-MIM method could manufacture commercially microporous metal components with high dimensional accuracy.

The production method of micro sacrificial plastic mold insert metal injection molding, namely process has been proposed to solve specific problems involving the miniaturization of MIM. Two types of sacrificial plastic molds (SP-mold) with fine structures were used: 1) PMMA resist, 2) PMMA mold injected into Ni-electroform, which is a typical LIGA () process. Stainless steel 316L feedstock was injection-molded into the SP-molds with multi-pillar structures. This study focused on the effects of metal particle size and processing conditions on the shrinkage, transcription and surface roughness of sintered parts.

This study aims to investigate the usage of nano-scale particles in a micro metal injection molding (-MIM) process. Nanoscale particle is effective to improve transcription and surface roughness in small structure. Moreover, the effects of hybrid micro/nano particles, Cu/Cu and SUS/Cu were investigated. Small dumbbell specimens were produced using various feedstocks prepared by changing binder content and fraction of nano-scale Cu particle (0.3 and in particle size). The effects of adding the fraction of nano-scale Cu powder on the melt viscosity of the feedstock, microstructure, density and tensile strength of sintered parts were discussed.

We conducted an extremely wide field survey of z ~ 6 Lyman break galaxies (LBGs) to precisely derive their bright end surface density overcoming the bias due to cosmic variance. We selected out LBG candidates in the Subaru/ XMM-Newton Deep Survey Field (SXDS) over the total of 1.0 deg2 sky area down to z'AB = 26.0 (≳ 3σ, 2"0 aperture) using i' - z' > 1.5 color cut. This sample alone is likely to be contaminated by M/L/T dwarfs, low-z elliptical galaxies, and z ~ 6 quasars. To eliminate these interlopers, we estimated their numbers using an exponential disk star count model, catalogs of old ellipticals in the SXDS and other field, and a z ~ 6 quasar luminosity function. The finally derived surface density of z ~ 6 LBGs was 165 mag-1 deg-2 down to z'AB = 26.0 and shows good agreement with previous results from the narrower field survey of HST GOODS.