In this study, numerical modeling on the gas flow and off-gases in the low temperature carbonization furnace for carbon fiber was analyzed. The furnace was designed for testing carbonization process of carbon fibers made from various precursors. Nitrogen gas was used as a working gas and it was treated as an incompressible ideal gas. Three-dimensional computational fluid dynamics for steady state turbulent flow was used to analyze flow pattern and temperature field in the furnace. The off-gas mass fraction and cumulative emission gas of species were incorporated into the CFD analyses by using the user defined function(UDF). As a results, during the carbonization process, the emission of CO2 was the dominant among the off-gases, and tow moving made the flow in the furnace be uniform.
In this study, gas flow pattern and temperature distribution in a laboratory scale low temperature furnace for carbonization were numerically analyzed. The furnace was designed for testing carbonization process of carbon fibers made from polyimide(PI) precursor. Nitrogen gas was used as a working gas and it was treated as an ideal gas. Three-dimensional computational fluid dynamics analysis for steady state turbulent flow was used to analyze flow pattern and temperature field in the furnace. The results showed that more uniform velocity profile and axisymmetric temperature distribution could be obtained by varying mass flow rate at the inlets.
The treatment of sewage sludge using hydrothermal carbonization (HTC) can be an attractive alternative to conventional sludge disposal, but it should be accompanied by a drying process that uses Refuse-derived Fuel (RDF). However, the largest proportion of the energy demand in sludge-drying techniques is for heat sources, which has led to increased operation and maintenance costs. Recovering residual heat to apply to sludge drying significantly reduces both the operating cost and the greenhouse gas emissions. Suitable integration can be realized between drying technology and waste-to-energy (WtE) plants through the recovery of waste heat in WtE conversion as a heat source for sludge drying. This present paper investigates the indirect disk drying performance of the hydrothermal carbonization of sewage sludge using a low-temperature heat source in a laboratory and proposes an integration process with the drying technology of hydrothermal carbonization using waste heat. This paper concludes with experimental results that indirect disk drying technology can be applied in waste-heat recovery systems.
The following are the results from an evaluation of the combustion characteristics of biomass processed with lowtemperature carbonization and coal, and those of a blend of both. Differential thermo-gravimetric (DTG) analysis has revealed that the number of curves was reduced as a result of carbonization and that the fuel quality was improved due to the increase of initial temperature (IT). It was also confirmed that the carbonized samples consisting only of the biomass required less combustion time (tq), while samples blended with coal burned longer than the weighted average value. The combustion time of a blended sample was shorter at an carbonization temperature of 400oC than at 300oC, and the combustion stability was achieved due to a narrow range of change in the combustion characteristics. The reaction rate constant (k) of the samples blended with coal was found to be smaller for all blend ratios, when compared with that of the unblended samples (raw, carbonized biomass). The combustion reaction models that were applicable for the devolatilization-combustion zone were diffusion (D1, D3) and Reaction order (O3) models; diffusion (D1-D4) model was primarily employed in the char combustion zone. In summary, low-temperature carbonization contributed to minimizing the change in the combustion characteristics of the biomass/coal blend.