This study focused on improving the phase stability and mechanical properties of yttria-stabilized zirconia (YSZ), commonly utilized in gas turbine engine thermal barrier coatings, by incorporating Gd2O3, Er2O3, and TiO2. The addition of 3-valent rare earth elements to YSZ can reduce thermal conductivity and enhance phase stability while adding the 4-valent element TiO2 can improve phase stability and mechanical properties. Sintered specimens were prepared with hot-press equipment. Phase analysis was conducted with X-ray diffraction (XRD), and mechanical properties were assessed with Vickers hardness equipment. The research results revealed that, except for Z10YGE10T, most compositions predominantly exhibited the t-phase. Increasing the content of 3-valent rare earth oxides resulted in a decrease in the monoclinic phase and an increase in the tetragonal phase. In addition, the t(400) angle decreased while the t(004) angle increased. The addition of 10 mol% of 3-valent rare-earth oxides discarded the t-phase and led to the complete development of the c-phase. Adding 10 mol% TiO2 increased hardness than YSZ.

We report a method for preparing rare earth oxides (RexOy) from the recycling process for spent Ni-metal hydride (Ni-MH) batteries. This process first involves a leaching of spent Ni-MH powders with sulfuric acid at 90℃, resulting in rare earth precipitates (i.e., NaRE(SO4)2·H2O, RE = La, Ce, Nd), which are converted into rare earth oxides via two different approaches: i) simple heat treatment in air, and ii) metathesis reaction with NaOH at 70℃. Not only the morphological features but also the crystallographic structures of all products are systematically investigated using field-emission scanning electron microscopy (FESEM) and X-ray diffraction (XRD); their thermal behaviors are also analyzed. In particular, XRD results show that some of the rare earth precipitates are converted into oxide form (such as La2O3, Ce2O3, and Nd2O3) with heat treatment at 1200℃; however, secondary peaks are also observed. On the other hand, rare earth oxides, RExOy can be successfully obtained after metathesis of rare earth precipitates, followed by heat treatment at 1000℃ in air, along with a change of crystallographic structures, i.e., NaRE(SO4)2·H2O → RE(OH)3 → RExOy.

Thermal barrier systems have been widely investigated over the past decades, in order to enhance reliability and efficiency of gas turbines at higher temperatures. Yttria-stabilized zirconia (YSZ) is one of the most leading materials as the thermal barriers due to its low thermal conductivity, thermodynamic stability, and thermal compatibility with metal substrates. In this work, rare-earth oxides with pyrochlore phases for thermal barrier systems were investigated. Pyrochlore phases were successfully formed via solid-state reactions started from rare-earth oxide powders. For the heat-treated samples, thermo-physical properties were examined. These rare-oxide oxides showed thermal expansion of and thermal conductivity of 1.2~2.4 W/mK, which is comparable with the thermal properties of YSZ.

Pyroprocessing에 의한 사용후핵연료 처리 과정에서 방사성 희토류 염화물이 포함된 폐용융염이 발생된 다. 이러한 폐 용융염 내에 존재하는 방사성 희토류 염화물을 산화물로 침전시켜 회수함으로서 용융염을 재 생할 수 있다. 최종적으로 발생되는 방사성 희토류 산화물의 저장과 처분에 적합한 monolithic 고화체를 제 조하기 위한 연구를 수행하였다. 본 연구에서는 고상 소결에 의해 붕규산 유리에 의한 고화체 제조, 희토류 산화물을 모나자이트로 합성한 후 붕규산 유리에 의한 고화체 제조를 수행하였다. 또한 zinc titanate 세라믹 이 주요성분인 고화 매질(ZIT)을 개발하여 고화체를 제조하였으며 각각의 고화체에 대한 침출 및 물리화학 적 특성을 비교 평가하였다. 고상 소결에 의해 제조된 ZIT 매질 고화체는 내 침출성이 크며 밀도가 크고 열전 도도가 우수한 특성을 나타내었다.