이 실험에서는 α-Al2O3 지지체 위에 진공 코팅(vacuum coating)과 딥 코팅(dip-coating) 기법을 사용하여 GO/γ -Al2O3 중간층을 형성하였고, 무전해도금 방식을 통해 Pd-Ag 수소 분리막을 제작하였다. Pd와 Ag는 각각 무전해도금을 통해 지지체 표면에 증착되었으며, 합금화를 위해 도금 과정 중 H2 분위기 하에서 500°C에서 18 h 동안 열처리를 진행하였다. 제 조된 분리막의 표면과 단면은 SEM을 통해 분석되었으며, Pd-Ag 분리막의 두께는 1.88 μm, GO/γ-Al2O3 중간층을 가진 Pd-Ag 분리막의 두께는 1.07 μm로 측정되었다. EDS 분석을 통해 Pd-77%, Ag-23%의 조성으로 합금이 형성된 것을 확인하 였다. 기체투과 실험은 H2 단일가스와 H2/N2 혼합가스를 이용하여 수행되었다. H2 단일가스 투과실험에서 450°C, 4 bar 조건 하에서 Pd 분리막의 최대 H2 플럭스는 0.53 mol/m²·s로, Pd-Ag 분리막의 경우 0.76 mol/m²·s로 측정되었다. H2/N2 혼합가스 실험에서 측정된 분리막의 separation factor는 450°C, 4 bar 조건에서 Pd 분리막이 2626, Pd-Ag 분리막이 13808로 나타났다.
Pyrolysis of methane is a carbon-economic method to obtain valuable carbon materials and COx- free H2, under the carbon peaking and carbon neutrality goals. In this work, we propose a methane pyrolysis process to produce graphite and H2 using bubble column reactor containing NiO/Al2O3 and NaCl–KCl (molten salt). The process was optimized by the different amounts of NaCl–KCl, the CH4/ Ar ratio and temperature, indicating that the CH4 conversation rate could reach 92% at 900 °C. Meanwhile, we found that the addition of molten salt could obtain pure carbon materials, even if the conversation rate of CH4 decreases. The analysis of the carbon products revealed that graphite could be obtained.
본 실험에서는 α-Al2O3 지지체에 무전해도금을 이용하여 Pd-Ag-Cu 분리막을 제조하였다. Pd, Ag, Cu는 각각 무 전해도금을 통해 지지체 표면에 코팅하였고, 합금의 형성을 위해 무전해도금 중간에 H2, 500°C의 조건에서 18 h 동안 열처리 를 진행하였다. 이를 통해 제조된 Pd-Ag-Cu 분리막은 SEM을 통해 표면을 관찰하였으며, Pd 분리막의 두께는 7.82 μm, Pd-Ag-Cu 분리막의 두께는 3.54 μm로 측정되었다. EDS와 XRD 분석을 통해 Pd-Ag-Cu 합금이 Pd-78%, Ag-8.81%, Cu-13.19%의 조성으로 형성된 것을 확인하였다. 기체투과 실험은 H2 단일가스와 H2/N2 혼합가스에서 실험을 진행하였다. H2 단일가스에서 측정한 수소 분리막의 최대 H2 flux는 Pd 분리막의 경우 450°C, 4 bar에서 74.16 ml/cm2·min이고, Pd-Ag-Cu 분리막의 경우 450°C, 4 bar에서 113.64 ml/cm2·min인 것을 확인하였고, H2/N2 혼합가스에서 측정한 separation factor의 경우 450°C, 4 bar에서 각각 2437, 11032의 separation factor가 측정되었다.
Al2O3 has excellent sintering properties and is important in semiconductor manufacturing processes that require high-temperature resistance and chemical inertness in a plasma environment. In this study, a comprehensive analysis of the chemical characteristics, physical properties, crystal structure, and dispersion stability of three commercially available Al2O3 powders was conducted. The aim was to provide a technological foundation for selecting and utilizing appropriate Al2O3 powders in practical applications. All powders exhibited α-Al2O3 as the main phase, with the presence of beta-phase Na2O-11Al2O3 as the secondary phase. The highest Na+ ion leaching was observed in the aqueous slurry state due to the presence of the secondary phase. Although the average particle size difference among the three powders was not significant, distinct differences in particle size distribution were observed. ALG-1SH showed a broad particle size distribution, P162 exhibited a bimodal distribution, and AES-11 displayed a uniform unimodal distribution. Highconcentration Al2O3 slurries showed differences in viscosity due to ion release when no dispersant was added, affecting the electrical double-layer thickness. Polycarboxylate was found to effectively enhance the dispersion stability of all three powders. In the dispersion stability analysis, ALG-1SH exhibited the slowest sedimentation tendency, as evidenced by the low TSI value, while P162 showed faster precipitation, influenced by the particle size distribution.
The present research focuses on the tribological behavior of the AA5083 alloy-based hybrid surface composite using aluminosilicate and multi-walled-carbon nanotube through friction stir processing for automotive applications. The friction stir processing parameters (tool rotation and traverse speed) are varied based on full factorial design to understand their influence on the tribological characteristics of the developed hybrid composite. The surface morphology and composition of the worn hybrid composite are examined using a field-emission scanning electron microscope and an energy-dispersive x-ray spectroscope. No synergistic interaction is observed between the wear rate and friction coefficient of the hybrid composite plate. Also, adhesive wear is the major wear mechanism in both base material and hybrid composite. The influence of friction stir process parameters on wear rate and the friction coefficient is analyzed using the hybrid polynomial and multi-quadratic radial basis function. The models are utilized to optimize the friction stir processing parameters for reducing the rate of wear and friction coefficient using multi-quadratic RBF algorithm optimization.
In this study, a THC removal system was developed using an oxidation catalyst to solve the problems of the existing thermal oxidation methods, RTO and RCO. In addition, this system was applied to industrial sites to confirm the VOCs removal efficiency. As a result of testing to remove THC and VOCs by applying the reaction system for THC removal in industrial sites, the THC removal efficiency range is between 99.5% and 99.9%. The treatment efficiency of individual VOCs treated through this system was the lowest at 79.0% for methylethylketone and the highest at 91.3% for acetaldehyde, and the average treatment efficiency was about 85.4%. From these numbers, the performance was superior to the existing RTO and RCO systems that showed THC removal performance. This is due to the fact that the oxidation reaction of the oxidation catalyst is a very fast catalyst surface reaction, and the characteristics of the catalytic oxidation reaction are complete oxidation and oxidation reaction under rarefied conditions. In this study, the catalyst role in the reaction system for THC removal is to process THC simultaneously with the system heat source. This is believed to be because the reaction of the oxidation catalyst is a strongly exothermic reaction and can sufficiently provide the amount of heat necessary for the system. At the same time, an oxidation reaction that breaks the bonds of the THC component also occurs. This reaction is a strong exothermic reaction, which can help the system maintain a high temperature during the reaction, and is considered an effective system for processing high concentrations of THC in actual industrial sites where THC concentrations are high, as in this study.
Copper hexacyanoferrate (Cu-HCF), which is a type of Prussian Blue analogue (PBA), possesses a specific lattice structure that allows it to selectively and effectively adsorb cesium with a high capacity. However, its powdery form presents difficulties in terms of recovery when introduced into aqueous environments, and its dispersion in water has the potential to impede sunlight penetration, possibly affecting aquatic ecosystems. To address this, sponge-type aluminum oxide, referred to as alumina foam (AF), was employed as a supporting material. The synthesis was achieved through a dip-coating method, involving the coating of aluminum oxide foam with copper oxide, followed by a reaction with potassium hexacyanoferrate (KHCF), resulting in the in-situ formation of Cu-HCF. Notably, Copper oxide remained chemically stable, which led to the application of 1, 3, 5-benzenetricarboxylic acid (H3BTC) to facilitate its conversion into Cu-HCF. This was necessary to ensure the proper transformation of copper oxide into Cu-HCF on the AF in the presence of KHCF. The synthesis of Cu-HCF from copper oxide using H3BTC was verified through X-ray diffraction (XRD) analysis. The manufactured adsorbent material, referred to as AF@CuHCF, was characterized using Fourier-transform infrared spectroscopy (FTIR) and thermogravimetric analysis (TGA). These analyses revealed the presence of the characteristic C≡N bond at 2,100 cm-1, confirming the existence of Cu-HCF within the AF@CuHCF, accounting for approximately 3.24% of its composition. AF@CuHCF exhibited a maximum adsorption capacity of 34.74 mg/g and demonstrated selective cesium adsorption even in the presence of competing ions such as Na+, K+, Mg2+, and Ca2+. Consequently, AF@CuHCF effectively validated its capabilities to selectively and efficiently adsorb cesium from Cs-contaminating wastewater.
본 실험에서는 α-Al2O3 세라믹 중공사를 지지체로 사용하였고, 무전해 도금을 통해 Pd 및 Pd-Ag가 도금된 수소 분리막을 제조하였다. Pd-Ag 분리막은 Pd와 Ag 합금 형태로 만들기 위하여 500°C, 10 h 동안의 annealing 과정을 거쳤으며, EDS (Energy Dispersive X-ray Spectroscopy) 분석을 통해 Pd-Ag 합금이 되었다는 것을 확인하였다. 또한, SEM (Scanning Electron Microscope) 분석을 통해 제조된 Pd 및 Pd-Ag 도금층의 두께는 약 8.98, 9.29 μm으로 측정되었다. 제조된 수소 분 리막은 350~450°C, 1-4 bar의 범위에서 수소 단일 가스, 혼합가스(H2, N2)를 이용하여 수소 투과 실험을 진행하였다. 수소 단 일 가스에서 Pd와 Pd-Ag 분리막은 최대 각각 21.85, 13.76 mL/cm2⋅min의 flux를 가지며, 혼합가스에서는 450°C, 4 bar의 조건일 때, 1216, 361의 separation factor가 각각 나오는 것을 확인하였다.