3D프린팅 기술은 산업적 응용을 넘어서 기계 설비 및 각종 장비의 부품생산뿐만 아니라 의료, 식품, 패션에 이르기까지 많은 시제품들의 개발 및 연구가 진행되고 있다. 3D 프린팅 기반 기술의 적용사례를 볼 때 정밀도와 제작 속도 측면에서도 다른 산업에 충분이 활용될 수 있는 기술의 개발이 보고되고 있으나, 아직까지는 시제품 위주로 이용되고 있으며, 향후 3D 프린팅 기술은 4차산업혁명과 관련하여 광범위한 분야에서 응용될 수 있는 완성품이나 부품제작에 이용될 것으로 예상된다. 본 연구에서는 탄소나노 재료중 대표적으로 많이 이용되는 환원그래핀 [rGO(reduced graphene oxide)]과 전도성 고분자중 생체 친화적인 특성을 갖는 폴리피롤[Ppy(Polypyrrole)]의 복합체를 생분해성 고분자인 폴리카프로락톤 [PCL(polycaprolactone)]과 혼합하여 3D 프린팅용 전도성 레진을 개발하고자 하였다. 결과로, 폴리피롤과 환원그래핀 각각 5 wt%, 0.75 wt% 에서 최적의 전기적 특성을 나타내었으며, 환원그래핀의 농도에 따른 표면분석에서도 이와 부합하는 결과를 확인 할 수 있었다. 본 연구를 통하여 제조된 전도성 레진은 3D 프린팅 뿐만 아니라, 다른 산업분야의 전자재료에도 적용이 가능할 것으로 사료된다.

A composite material was prepared for the bipolar plates of phosphoric acid fuel cells(PAFC) by hot pressing a flake type natural graphite powder as a filler material and a fluorine resin as a binder. Average particle sizes of the powders were 610.3, 401.6, 99.5, and 37.7 μm. The density of the composite increased from 2.25 to 2.72 g/cm3 as the graphite size increased from 37.7 to 610.3 μm. The anisotropy ratio of the composite increased from 1.8 to 490.9 as the graphite size increased. The flexural strength of the composite decreased from 15.60 to 8.94MPa as the graphite size increased. The porosity and the resistivity of the composite showed the same tendencies, and decreased as the graphite size increased. The lowest resistivity and porosity of the composite were 1.99 × 10−3 Ωcm and 2.02 %, respectively, when the graphite size was 401.6 μm. The flexural strength of the composite was 10.3MPa when the graphite size was 401.6 μm. The lowest resistance to electron mobility was well correlated with the composite with lowest porosity. It was possible the flaky large graphite particles survive after the hot pressing process.

Multiwall carbon nanotubes (MWCNT) with two different (L/D) aspect ratios (7±2 μm/140±30 nm and 0.5–2 μm/8–15 nm) were surface treated using nitric acid (HNO3) and polyethyleneimine (PEI) prior to their deposition on carbon fibers (CF). Before the hierarchical reinforcement with CF-MWCNT, the CFs were treated with 3-glycidoxypropyltrimethoxysilane, a coupling agent (Z6040) and with poly(amidoamine) (PAMAM) a dendrimer containing an ethylenediamine core and amine surface groups. The MWCNT were deposited on the CF using two methods, by electrostatic attraction and by chemical reactions. The changes in the CF surface morphology after the MWCNT deposition were analyzed using SEM, which revealed a higher density and uniform coverage for the PAMAM-treated CF and the short MWCNTs. The interfacial adhesion of the composite materials was evaluated using the single fiber fragmentation technique. The results indicated an improvement in the interfacial shear strength with the addition of the short-MWCNTs treated with acid solutions and grafted onto the surface of the CF fiber using electrostatic attraction.

주파수 (30 ~ 300k Hz)와 온도 범위 (20 ~ 160 ℃)가 경화 조건에 따른 에폭시 수지의 전 기적 특성 (유전율 및 유전손실)에 미치는 영향을 조사하였다. 유리전이온도(Tg) 이하에서는 주파수와 상관없이 각각 3가지의 시편에서 유전분산 현상이 나타나지 않으며, 유리전이온도(Tg) 이상에서 유전분 산 현상이 나타났다.

Composite resins are developed as restorative materials to improve esthetics and mechanical properties. To improve the physical properties of resin material, resin filler have to be added. However, no imaging method is adopted for resin filler distribution. Optical coherence tomography (OCT) is a optical imaging technique to delineate microscopic structures within biological tissue. The OCT application to dental composites resin and its filler is not described yet. So, this new and advanced optical method is needed for clinical application for evaluation of dental composite resin. To analyze the spatial distribution of dental composite resin and to evaluate the resin restoration in cavity, frequency domain optical coherence tomography (FD-OCT) was used for their analysis. Resin restored tooth was prepared. For morphological observation, serially sectioned teeth, conventional X-ray taking and micro computed-tomography (CT) images were compared with OCT images. The experiment has done to evaluate the success of the resin restoration using 3 dimensional structure OCT image. In this research, OCT is evaluated as a new technique to image resin restoration. The evaluation of resin restored tooth was performed by OCT. Inappropriate restoration such as marginal adaptation, large porosities, internal integrity and poor contour could be detected. Resin filler also could be checked by OCT. The distribution, number, regularity and size of resin filler can be differentiated from several commercial products. Considering the characteristics of the OCT, it can be used to evaluate the defects of resin restoration, resin filler distribution, and internal integrity between resin material and tooth structure. The OCT can be considered to be a new and advanced method for the evaluation of resin restorations.

Crosslinked ion exchange resin composite membranes were prepared by casting sulfonated polystyrene(SPS) solution with suspended ion exchange resin(crosslinked SPS) and crosslinker (trimethylolpropane ethoxylate triacrylate (TMPETA)) follow by gamma-ray irradiation. The physicochemical properties of the composite membranes were evaluated by measuring gel-fraction, ion exchange capacity, water-uptake and dimensional stability. We confirmed that the introduction of ion exchange resin and radiation crosslinking in the membranes improved the water uptake, dimensional stability and permselectivity.

에폭시 수지는 기계적 물성, 내약품성, 치수 안정성 등이 우수하기 때문에 고기능 소재로서 수요가 증가하고 있다. 이에 따라 에폭시 수지 제조공정에서 발생하는 부산물의 양도 증가하여 부산물 내의 원료 물질 회수에 대한 관심이 높아지고 있다. 본 연구에서는 원료물질을 회수하는 증류/분리막 복합 공정에 적용할 수 있는 탈수용 복합막을 연구하였다. 실리카-지르코니아 졸에 α-알루미나를 분산시킨 코팅용액과 실리카 졸을 이용하여 Dip-coating법으로 실리카 복합막을 제조하였다. 에폭시 공정 부산물인 Epichlorohydrin/IPA/H2O을 이용하여 투과증발 실험한 결과 복합막은 총투과도 0.1∼0.7 kg/m²⋅h, 물의 선택도 50∼110를 나타내었다.

Electronic products are a major part of evolving industry and human life style; however most of them are known to emit electromagnetic waves that have severe health hazards. Therefore, different materials and fabrication techniques are understudy to control or limit transfer of such waves to human body. In this study, nanocomposite powder is dispersed into epoxy resin and shielding effects such as absorption, reflection, penetration and multiple reflections are investigated. In addition, nano size powder (Ni, Fe2O3, Fe-85Ni, C-Ni) is fabricated by pulsed wire evaporation method and dispersed manually into epoxy. Characterization techniques such as X-ray diffraction, Scanning electron microscopy and Transmission electron microscopy are used to investigate the phase analysis, size and shape as well as dispersion trend of a nano powder on epoxy matrix. Shielding effect is measured by standard test method to investigate the electromagnetic shielding effectiveness of planar materials, ASTM D4935. At lower frequency, sample consisting nano-powder of Fe-85%Wt Ni shows better electromagnetic shielding effect compared to only epoxy, only Ni, Fe2O3 and C-Ni samples.

In this study, graphite composites were fabricated by warm press molding method to realize commercialization of PEM fuel cells. Graphite composites have been considered as alternative economic materials for bipolar plate of PEM fuel cells. Graphite powder that enables to provide electrical conductivity was selected as the main substance. The graphite powder was mixed with phenolic resin and the mixture was pressed using a warm press method. First of all, the graphite powder was pulverized with a ball mill for the dense packing of composite. As the ball milling time increases, the average size of particles decreases and the size distribution becomes narrow. This allows for improvement of the uniformity of graphite composite. However, the surface electrical resistivity of graphite composite increases as the ball milling time increases. It is due to that graphite particles with amorphous phase are generated on the surface due to the friction and collision of particles during pulverizing. We found that the contact electrical resistivity of graphite particles increases as the particle size decreases. The contact electrical resistivity of graphite powders was reduced due to high molding pressure by warm press molding. This leads to improvement of the mechanical properties of graphite composite. Hydrogen gas impermeability was measured with the graphite composite, showing a possibility of the application for bipolar plate in fuel cell. And, I-V curves of the graphite composite bipolar plate exhibit a similar performance to the graphite bipolar plate.

Improvement of the strength is one of the most important subjects on soft magnetic composite (SMC) to increase the applica ble items. In this study, lubricants for inner lubricating SMC, which can be produced in lower cost than die wall-lubricatin g SMC, varied to investigate their effect on the strength. The newly developed SMC with self-lubricating resin shows high st rength equivalent to that of SMC obtained by die wall lubrication.

Composite adsorbents were prepared by mixing water plant sludge with phenolic resin having the ratio of 1 : 1, 1 : 2, and 1 : 3 respectively, curing from 100℃ to 170℃ under N2 atmosphere, and then activating with N2 at 700℃. Thermal property, specific surface area and morphology of the composite adsorbents as well as their precursors were measured by TGA, BET and SEM respectively. Removal efficiency of the composite adsorbents to NH4+ and TOC was compared with those of commercial zeolite and activated carbon. The adsorbents presented very promising TOC removal efficiency of 98%, which was identical level to that of commercial activated carbon while they displayed removal efficiency, only 32%, of NH4+. Therefore, this composite adsorbent considered as the alternative material of commercial activated carbon, used as an expensive removal agent of organic substances and THM in water treatment plant and it also suggested a possibility of practical application in other processes.