Due to stricter environmental regulations of the International Maritime Organization(IMO), the number of ships fueled by Liquefied Natural Gas(LNG) is rapidly increasing. The International Code of the Construction and Equipment of Ships Carrying Liquefied Gases in Bulk(IGC Code) limits the material of tanks that can store cryogenic substances such as LNG. Among the materials listed in the IGC Code, ASTM A553M-17 has been recently adopted as a material for LNG fuel tank projects because of its excellent mechanical properties at cryogenic temperatures. In shipyards, this material is being used to build tanks through Flux Cored Arc Welding (FCAW). However, there is a problem that magnetization occurs during welding and there is a big difference in welding quality depending on the welding position. In order to overcome this problem, this study intends to conduct basic research to apply laser welding to ASTM A553M-17 material. In this study, a study on penetration (HAZ depth, Penetration) and welding defects during fiber laser welding according to three types of shielding gases(nitrogen, argon, and helium) was conducted. To this end, a Bead on plate(BOP) experiment was performed under four fiber laser conditions(Power, Speed) for each shielding gas and welding defects caused by the use of the shielding gas were compared through cross-sectional observation, and the penetration depth was analyzed.
The purpose of this study is to research into which characteristic is shown according to a change in filler metal in case of CO2 gas arc welding by using Automobile Structural Steel(ATOS80). The major characteristics of this study were experimented by having Bevel angle as 50°, Root gap as 3mm, Filler metal as Solid wire & Flux wire, and the projected length of wire as 15mm. This study made the welded test specimens for the KS specification in advance suitably for the conditions, thereby having comparatively analyzed with the data value that was obtained through tensile test, hardness test, impact test and Macro Structure Detecting. Arranging the results that analyzed finally, the tensile strength and the hardness appeared to be excellent in case of welding with flux wire. The impact strength was indicated to be superior in case of welding with solid wire.
To conduct a nuclear fuel irradiation test, the inside of the nuclear fuel rod must be assembled along with the test fuel, several different parts, and sensors, and then filled with high-pressure and high-purityhelium gas. Therefore, it is necessary to develop helium gas filling techniques that can achieve exact TIG (Tungsten Inert Gas) spot welding at a pin-hole of the nuclear fuel rod to fill helium gas into the nuclear fuel test rod. However, previous apparatuses do not have repeatability for TIG spot welding as they lack an electrode position control jig to exactly fix a TIG electrode in a high-pressure chamber, and they consume a large amount of helium gas. Therefore, a TIG spot welding apparatus was developed to easily and accurately conduct TIG spot welding and significantly reduce the gas consumption. In addition, the optimum welding conditions of this welding apparatus were established through various weld tests.
Inconel 718 alloy has excellent mechanical properties at room temperature, high temperature and cryogenic conditions. UTS of base metal is about 900MPa at room temperature; this is increased up to 1300MPa after heat treatment & aging-hardening. Mechanical properties of Inconel 718 Alloy were similar to those shown in the the results for tensile test; mechanical properties of Inconel 718 alloy's GTAW were similar to those of base metal's properties at room temperature. Mechanical properties at cryogenic conditions were better than those at room temperature. Heat-treated Inconel 718, non- filler metal GTAW on Inconel 718 and GTAW used filler metal on Inconel 718's UTS was 1400MPa at cryogenic condition. As a result, the excellent mechanical properties of Inconel 718 alloy under cryogenic conditions was proved through tensile tests under cryogenic conditions. In addition, weldability of Inconel 718 alloy under cryogenic conditions was superior to that of its base-metal. In this case, UTS of hybrid joint (IS-G) at -100˚C was 900MPa. Consequently, UTS of Inconel 718 alloy is estimated to increase from -100˚C to a specific temperature below -100˚C. Therefore, Inconel 718 alloy is considered a pertinent material for the production of Lox Pipe under cryogenic conditions.
개조한 가스 금속 아아크 용접공정을 이용하여 SiC/AI 금속기 복합재료를 제조하고 그 특성을 조사하였다. AI 모재위에 강화입자의 크기와 부피분율을 변화하여 다양한 SiC/AI 복합재료층을 제조하였고, 만들어진 복합재료층의 특성은 미세조직관찰과 미소경도시험을 통하여 이루어졌다. 복합재료층의 두께는 약 7-8mm로 측정되었고 균일한 강화입자의 분포도를 얻을 수 있었다. 분산입자의 부피분률은 Ar가스의 유량에 의하여 조절하였고 분산입자의 부피분률이 증가하고 크기가 작아짐에 따라 기지의 수지상 응고조직은 더욱 미세화되었다. 복합재료의 부피경도는 분산입자의 부피분률이 감소함에 따라 낮아졌으나 입자 크기에는 크게 변화가 없는 것으로 나타났다.