In this study, waste corrugated paper was used as carbon precursor with KOH-NaOH mixture (mole ratio was 51:49 and the melting point is 170 °C) as activator to prepare porous carbon at different reaction temperature and different mass ratio of KOH-NaOH mixture/waste corrugate paper fiber. The micro-morphology, pore structure information and composition of porous carbon were analyzed, and the formation mechanism of pores was investigated. The effect of activator amount and pyrolysis temperature on the morphology and structure of porous carbon were studied. The adsorption capacity of porous carbon was evaluated with the methylene blue as model pollutant. The effect of adsorbent amount, adsorption time and temperature on the adsorption performance of the porous carbon were analyzed. The maximum specific surface area is 1493.30 m2 ·g−1 and the maximum adsorption capacity of methylene blue is 518 mg·g−1. This study provides a new idea for efficient conversion and utilization of waste paper.

The oxygen-rich activated carbon (AC) was facilely developed using petroleum coke as a raw material by KOH activation under the rapid heating rate. The porosity and surface chemistry of ACs prepared under different heating rates were characterized and their adsorption properties for methylene blue (MB) were investigated. The results showed that the AC5 prepared under the heating rate of 5 °C min−1 had the highest surface area compared with the AC10, AC15 or AC20, while the AC20 prepared under the heating rate of 20 °C min−1 consisted of the highest oxygen content and most –OH functional group compares with the other ACs. These indicated that rapid heating rate was against the formation of more developed porosity, however, it was beneficial to producing more oxygen functional groups. As to MB adsorption, AC15 exhibited the maximum adsorption capacity for MB of 884 mg g−1 due to high surface area of 2803 m2 g−1 and high oxygen content of 23.27%. Moreover, despite the fact that AC20 had much lower surface area than the AC5, the AC20 showed higher MB adsorption capacity than the AC5. This was because the AC20 has the highest content of –OH, which was a positive impetus for MB adsorption. Therefore, rapid heating rate was an effective and simple approach to preparing the oxygen-rich ACs for improving the adsorption capacity of MB.

The present work is aimed at evaluating the kinetics and dynamic adsorption of methylene blue by CO2- activated carbon gels. The carbon gels were characterized by textural properties, thermal degradation and surface chemistry. The result shows that the carbon gels are highly microporous with surface area of 514 m2/g and 745 m2/g for resorcinol-to-catalyst ratios of 1000 (AC1) and 2000 (AC2), respectively. The kinetics data could be described by pseudo-first-order model, with a longer duration to attain equilibrium due to restricted pore diffusion as concentration increases. Also, AC1 exhibits insignificant kinetics with fluctuating adsorption with time at concentrations of 20 and 25 mg/L. However, AC1 reveals a better performance than AC2 in dynamic adsorption due to concentration gradient for molecules diffusion to active sites. The applicability of Yoon–Nelson and Thomas models indicates that the dynamic adsorption is controlled by external and internal diffusion.

Coloured wastewater is released as a direct result of the production of dyes as well as from various other chemical industries. Many dyes and their breakdown products may be toxic for living organisms. Activated carbon is one of the best materials for removal of dyes from aqueous solutions. The present study describes the adsorption behaviour of methylene blue dye on three microporous activated carbons, where two samples (AC-1 and AC-2) were prepared by a polymer blend technique and the other is a microporous activated carbon (ARY-3) sample from viscose rayon yarn prepared by chemical-physical activation. The effects of contact time and activated carbon dosage on decolourisation capacity have been studied. The results show that activated carbon having mixed microporosity and mesoporosity show tremendous decolourisation capacity for methylene blue. In addition, the activated carbon in the powder form prepared by the polymer blend technique shows better decolourisation capacity for methylene blue than the activated rayon yarn sample.

The equilibrium and dynamic adsorption of methylene blue from aqueous solutions by activated carbons have been studied. The equilibrium studies have been carried out on two samples of activated carbon fibres and two samples of granulated activated carbons. These activated carbons have different BET surface areas and are associated with varying amounts of carbon oxygen surface groups. The amounts of these surface groups was enhanced by oxidation with HNO3 and O2 gas at 350℃ and decreased by degassing at increasing temperatures of 400˚, 650˚ and 950℃. The adsorption increases on oxidation of the carbon surface and decreases on degassing. The increase in adsorption has been attributed to the formation of acidic carbon-oxygen surface groups and the decrease in adsorption on degassing to their elimination. The dynamic adsorption studies have been carried out on the two granulated activated carbons using two 50 mm diameter glass columns at a feed concentration of 300 mg/L and at different hydraulic loading rates (HLR) and bed heights. The minimum achievable concentrations are comparatively lower while the adsorption capacities are higher for GAC-S under the same operating conditions. The adsorption capacity of a carbon increases with increase in HLR but the rate of increase decreases at higher HLR values.

The adsorption characteristics of the methylene blue (MB) were studied using three activated carbons such as ACA and ACB with similar specific surface area (1,185 and 1,105 m2/g), and ACC with relatively high specific surface area (1,760 m2/g). The surface chemical properties of these activated carbons were investigated by X-ray photoelectron spectroscopy (XPS). The results indicated that ACA had more functional groups (with phenol, carbonyl, and carboxyl etc.) than ACB (with carbonyl and carboxyl) and ACC (with carboxyl). The isotherm data were fitted well by Langmuir isotherm model. The adsorption capacities of ACA, ACB, and ACC for MB were 454.7 mg/g, 337.7 mg/g, and 414.0 mg/g, respectively. As phenol and carboxyl content of the surface on activated carbon increased, MB adsorption capacity was increased. Although ACA had a smaller specific surface area than ACC, the content of phenol and carboxyl group was abundant, so MB adsorption capacity was found to be higher than ACC.

The efficiency of coal-based activated carbon in removing methylene blue (MB) and phenol from aqueous solution was investigated in batch experiments. The batch adsorption kinetics were described by applying pseudo-first-order, pseudo-second-order, and first order reversible reaction. The results showed that the adsorption of MB and phenol occurs complexed process including external mass transfer and intraparticle diffusion. The maximum adsorption capacity obtained from Langmuir isotherm was 461.0 mg/g for MB and 194.6 mg/g for phenol, respectively. The values of activation parameters such as free energy (△G˚), enthalpy (△H˚), and entropy (△S˚) were also determined as -19.0∼-14.9 kJ/mol, 25.4 kJ/mol, and 135.2 J/mol K for MB and 51.8∼54.1 kJ/mol, -29.0 kJ/mol, and -76.4 kJ/mol K for phenol, respectively. The MB adsorption was found to be endothermic and spontaneous process. However, the CV adsorption was found to be exothermic and non-spontaneous process.