In this study, the impact load resulting from collision with the fuel rods of surrogate spent nuclear fuel (SNF) assemblies was measured during a rolling test based on an analysis of the data from surrogate SNF-loaded sea transportation tests. Unfortunately, during the sea transportation tests, excessive rolling motion occurred on the ship during the test, causing the assemblies to slip and collide with the canister. Hence, we designed and conducted a separate test to simulate rolling in sea transportation to determine whether such impact loads can occur under normal conditions of SNF transport, with the test conditions for the fuel assembly to slide within the basket experimentally determined. Rolling tests were conducted while varying the rolling angle and frequency to determine the angles and frequencies at which the assemblies experienced slippage. The test results show that slippage of SNF assemblies can occur at angles of approximately 14° or greater because of rolling motion, which can generate impact loads. However, this result exceeds the conditions under which a vessel can depart for coastal navigation, thus deviating from the normal conditions required for SNF transport. Consequently, it is not necessary to consider such loads when evaluating the integrity of SNFs under normal transportation conditions.

Currently, the development of evaluation technology for vibration and shock loads transmitted to spent nuclear fuel and structural integrity of spent nuclear fuel under normal conditions of transport is progressing in Korea by the present authors. Road transportation tests using surrogate spent nuclear fuel were performed in September, 2020 using a test model of KORAD-21 transportation cask and sea transportation tests were conducted from September 30 to October 4, 2021. Finally, the shake table tests and rolling test were conducted from October 31 to November 2, 2022. As a result of the sea transportation test data analysis, an impact load resulting from the collision of objects was measured on fuel rods of a surrogate spent nuclear fuel assemblies during the rolling test was observed. Excessive rolling motion occurred on the ship during the rolling test, causing the surrogate spent nuclear fuel assemblies to slip and collide with the canister. To analyze under which conditions such impact loads occur and whether this event is possible under normal conditions of transport of spent nuclear fuel, a test was designed to simulate the rolling test in sea transportation and was performed. The rolling test was conducted on ACE7 and PLUS7 assemblies, respectively, varying the rolling angle and rolling frequency to determine at which angles and frequencies the assemblies experienced slippage. According to the test results, slippage of the used nuclear fuel assemblies can occur due to rolling motion at angles of approximately 14° or higher, leading to the possibility of generating impact loads. It was observed that the rolling angle is a more major factor for slippage than the rolling frequency. This exceeds the conditions under which a vessel can be permitted to depart for coastal navigation, thus it is considered to deviate from the normal conditions of transport of spent nuclear fuel. Therefore, it is not necessary to consider such loads for evaluating the integrity of spent nuclear fuel during normal transportation conditions.

Currently, the development of evaluation technology for vibration and shock loads transmitted to spent nuclear fuel and structural integrity of spent nuclear fuel under normal conditions of transport is progressing in Korea by the present authors. Road transportation tests using surrogate spent nuclear fuel were performed in September, 2020 using a test model of KORAD-21 transportation cask and sea transportation tests were conducted from September 30 to October 4, 2021. Finally, the shake table tests and rolling test were conducted from October 31 to November 2, 2022. The shake table test was performed with the input load produced conservatively from the data obtained from the road and sea transportation tests. The test input was produced based on the power spectral densities and shock response spectrums from the transportation tests. In addition to the test inputs from the road and sea tests, sine sweep input and half sine input were used to verify the vibration characteristics of assemblies under boundary conditions during normal conditions of transport. Because the input load of the shake table test was produced conservatively, a slightly larger strain than the strain value measured in road and sea transportation tests was measured from the shake table tests. In the case of the sea test, it is considered that the process of enveloping the data in the 20 to 80 Hz range generated by the engine propeller system was performed excessively conservatively. As a result of analyzing the test results for the difference in boundary conditions, it was confirmed that the test conditions of loading the basket generated a relatively large strain compared to the conditions of loading the disk assembly for the same input load. Therefore, it is concluded that a transportation cask having a structure in which a basket and a disk are separated, such as KORAD-21, is more advantageous in terms of vibration shock load characteristics under normal conditions of transport than a transportation cask having an integral internal structure in which a basket and a disk are a single unit. However, this effect will be insignificant because the load itself transmitted to the disk assembly is very small.

This paper intends to present considerations on the question of what is the “load standard” or “design load” for integrity evaluation under normal transportation conditions and what type of design load is good for users. This suggests a direction for subsequent research on producing design loads that transport business companies can utilize without difficulty. Several studies have been conducted to evaluate the integrity of spent nuclear fuel during normal transportation. A representative study recently conducted is the Multi-modal Transportation Test (MMTT) conducted using a commercial spent nuclear fuel cask by US DOE in 2017. In Korea, additional transport tests were planned to acquire sufficient test data under the conditions of road and sea transport considering the Korean situation. As a result, road transport tests were carried out in 2020 and sea transport tests were carried out in 2021. In the road transport test, a driving test that simulates various road conditions and a test that cycled a 4.5 km road eight times were performed. In most cases, the maximum acceleration of less than 1 g occurred, and the maximum strain was less than 48 με. For the sea transport test, the magnitude of both the maximum acceleration and the maximum strain were lower than those in the road transport test. We concluded tentatively that the integrity of spent fuel under normal conditions of transport was satisfactory with a large margin. However, when the storage business is realized and the transport of spent fuel becomes visible, the storage and transport business companies will have to prove the maintenance of the integrity of the spent fuel under normal transport conditions at the request of the regulatory agency. The transport business companies can transport the spent nuclear fuel by using different types of transport casks and different types of trucks and ships from those used in the tests mentioned above. However, it is absurd to have to prove the integrity of spent nuclear fuel by performing expensive tests again. Therefore, in this study, the design load that can be used by transport business companies is to be presented. The design load to be presented should satisfy the following requirements. The design load should be applicable including some differences in the transport cask or transport system, or different design loads should be presented according to the differences. The location where this design load is applied is to be specified (e.g. fuel rod, basket, internal structure). Requirements according to the operating speed of the transport system should be presented together. The type of design load is to be presented (e.g. PSD, SRS, FDS etc.). Other types of standards may be presented. For example, a speed limit for a vehicle carrying spent nuclear fuel may be suggested, or a speed limit for a vehicle passing through a speed bump may be suggested. In order to present such a reliable design load, a multi-axis vibration excitation shaker table test will be carried out. Though this shaker table test, the behavior of the nuclear fuel assembly is closely evaluated by applying the data obtained from the road and sea transport tests previously performed as an input load. In addition, FDS (Fatigue Damage Spectrum) will be produced and applied to experimentally evaluate the durability of fuel assemblies under normal transport conditions.

Currently, the development of evaluation technology for vibration and shock loads transmitted to spent nuclear fuel and structural integrity of spent nuclear fuel under normal conditions of transport is progressing in Korea by the present authors. Road transportation tests using surrogate spent nuclear fuel were performed in September, 2020 using a test model of KORAD-21 transportation cask and sea transportation tests were conducted from September 30 to October 4, 2021. In order to investigate amplification or attenuation characteristics, according to the load transfer path, a number of accelerometers were attached on a ship cargo hold, cradle, cask, canister, disk assembly, basket, and surrogate fuel assemblies and to investigate the durability of spent nuclear fuel rods, strain gages were attached on surrogate fuel assemblies. A ship named “JW STELLA” which has similar deadweight (5,000 ton) of existing spent nuclear fuel transportation ships was used for the sea transportation tests. The ship is propelled by 1,825 hp two main engines with two 4-bladed propellers. There are two major vibration sources in the ship. One is the vibration from waves and the other is the vibration from the engine and propeller system. The sensor locations on the ship were determined considering the vibration sources. The sea transportation test was performed for 5 days, the test data were measured successfully. The ship with the test model was departed from Changwon and sailed to Uljin, sailed west to Yeonggwang and then returned to Changwon. In addition to sailing on a designated test route, circulation test, braking/acceleration test, depth of water test, and rolling test were conducted. As a result of the preliminary data analysis of the sea test, power spectral densities and shock response spectrums were obtained according to the different test conditions. The vibratory loads caused by the wave mainly occurred in the frequency range of 0.1 to 0.3 Hz. The vibratory loads caused by the propeller occurred near the n/rev rotating frequencies, such as 5, 10, 20 Hz etc. However, those frequencies are far from the natural frequencies of local mode of the fuel rods, so it is considered that the vibratory loads from the wave and the propeller do not have a significant influence on the structural integrity of the fuel rods. Among all the test cases, maximum strain occurred at SG31 near the bottom nozzle on the test; the magnitude was 73.62 micro strain. Based on the analyzed road and sea transportation test data, a few input spectra for the shaker table test will be obtained and the shaker table test will be conducted in 2022. It is expected that the detailed vibration characteristics of the assembly which were difficult to identify from the test results can be investigated.

2017년 미국 DOE 주도하에 수행된 국제공동 복합모드운반시험 중 도로트럭운반시험, 연안항해시험, 대서양항해시험에서 측정된 가속도 및 변형률 데이터를 분석하였다. 먼저 각 운반모드 별로 발생한 하중이 전달경로에 따라 하중이 증폭되는지 감쇄되는지가 조사되었다. 그 결과 운반모드 및 하중경로 내 어떤 부분이냐에 따라 발생한 하중이 모의핵연료집합체에 전달되는 특성이 다름을 확인하였다. 그리고 변형률 데이터를 분석하여 육상 및 해상운반동안 발생한 변형률이 사용후핵연료에 건전성에 미치는 영향을 파악하였다. 그 결과 측정된 변형률은 사용후핵연료의 건전성에는 영향을 미치지 못하는 정도로 작은 크기임을 확인하였다. 본 연구에서 분석된 가속도와 피로평가 결과는 예정된 국내 정상운반시험조건에서의 운반시험에 유용한 기초자료로 활용될 것이다.

최근 국내에서 육상 및 해상을 통한 소외 정상운반 시 진동 및 충격하중에 대한 사용후핵연료의 건전성 평가 기술 개발이 수행되고 있다. 이와 관련된 국내 연구사례는 전무하여 기존에 진행된 또는 현재 수행중인 해외연구사례를 조사하여 국내 연구에 참고하고자 한다. 2000년 이전 과거 미국의 사용후핵연료의 정상운반 시 진동 및 충격하중 측정 관련 연구현황을 조사 하였고 2009년부터 미국국립연구소 주관으로 실시한 단축가진시험, 콘크리트블럭 트럭운반시험, 다축가진시험에 대해서 조사하였으며 2017년 미국 SNL, 스페인의 ENSA, 한국이 공동으로 수행한 복합운반시험을 상세히 조사하였다. 시험 준비과정, 절차, 가속도 및 변형률 측정결과, 유한요소 및 다물체동역학 해석과정 등이 조사되었다. 각 시험 별로 측정된 변형률 자료를 바탕으로 사용후핵연료 피로곡선과 비교한 결과 손상을 일으키기에는 매우 미미한 정도의 변형률이 발생한다는 초기 결론을 얻었음을 확인하였다. 하지만 현재 결론은 일부 결과만을 검토한 예비 결론으로 상세한 검토가 현재 미국에서 진행 중이다. 미국에서 지금까지 수행한 사용후핵연료의 정상운반조건에서의 진동 및 충격하중 측정과 관련하여 조사된 내용은, 국내 운반환경에서 사용후핵연료의 정상운반시험을 수행할 때 참고할만한 유용한 자료라 판단된다.