As the decommissioning of domestic nuclear power plants (Gori Unit 1 and Wolseong Unit 1) becomes more visible, many research projects are being conducted to safely and economically decommissioning of domestic nuclear power plants (NPPs). After permanent shutdown, decommissioning of NNPs proceeds through decontamination, cutting of main equipment, waste disposal and site restoration stages. And various technologies are applied at each stage. In particular, remote cutting of neutron induced structures (RV, RVI, etc.) is a technology used in developed countries in the cutting stage, and remote cutting has been evaluated as a core technology for minimizing workers’ radiation exposure. Generally, remote cutting technologies are divided into mechanical/thermal/electrical cutting. Among various thermal cutting technologies, plasma arc cutting (PAC) is more economical and easily to remote control than other cutting technologies, and is also effective in cutting STS304 plates. PAC is a thermal cutting technology that melts the base material at the cutting area with a plasma arc heat source and removes melted material by blowing it out with cutting gas. The cutting quality depends on the stand-off distance and power (current), material thickness, cutting speed, etc., while double arcing will occur if the cutting conditions are not suitable. A monitoring system that can confirm double arcing during remote cutting is necessary because double arcing can reduce cutting quality, increase secondary waste (increase kerf and aerosol), and cause non-cutting. In this study, we used an ultrahigh-speed camera equipped with a band-pass filter to capture clear arc shapes, and measured voltage waveforms with a data acquisition system. We studied a monitoring method that can confirm the occurrence of double arcing by synchronizing the obtained arc shape and voltage waveform, and the effects of double arcing on the STS304 plates. The results of this study are expected to be helpful in the development of the remote cutting process using plasma arc cutting when decommissioning of domestic NPPs.

The cutting process, which is a key processing technology in various industrial fields is achieving continuous growth, and the demand for high-quality cutting surfaces is continuously demanded. Plasma cutting continues to be studied for its excellent workability and productivity, but problems with cutting surface quality such as dross formation occur, so research to secure excellent cutting surface quality through appropriate control of process variables is essential. In this study, we propose a method for predicting surface roughness using real-time current and cutting speed data obtained while performing plasma cutting on A106 B steel pipe. Surface roughness was predicted based on the RBF algorithm applicable to prediction and control models. It was shown that the surface roughness of the plasma cutting surface can be predicted with the arc current waveform and process speed data. This study can be used as a basic study to control the surface roughness of the cut surface in real time.

During the decommissioning of a nuclear power plant, the structures must be dismantled to a disposal size. Thermal cutting methods are used to reduce metal structures to a disposal size. When metal is cut using thermal cutting methods, aerosols of 1 μm or less are generated. To protect workers from aerosols in the work environment during cutting, it is necessary to understand the characteristics of the aerosols generated during the cutting process. In this study, changes in aerosol characteristics in the working environment were observed during metal thermal cutting. The cutting was done using the plasma arc cutting method. To simulate the aerosols generated during metal cutting in the decommissioning of a nuclear power plant, a non-radioactive stainless steel plate with a thickness of 20 mm was cut. The cutting condition was set to plasma current: 80 A cutting speed: 100 mm/min. The aerosols generated during cutting were measured using a highresolution aerosol measurement device called HR-ELPI+ (Dekati®). The HR-ELPI+ is an instrument that can measure the range of aerodynamic diameter from 0.006 μm to 10 μm divided into 500 channels. Using the HR-ELPI+, the number concentration of aerosols generated during the cutting process was measured in real-time. We measured the aerosols generated during cutting at regular intervals from the beginning of cutting. The analyzed aerosol concentration increased almost 10 times, from 5.22×106 [1/cm3] at the start of cutting to 6.03×107 [1/cm3] at the end. To investigate the characteristics of the distribution, we calculated the Count Median Aerodynamic Diameter (CMAD), which showed that the overall diameter of the aerosol increased from 0.0848 μm at the start of cutting to 0.1247 μm at the end of the cutting. The calculation results were compared with the concentration by diameter over time. During the cutting process, particles with a diameter of 0.06 μm or smaller were continuously measured. In comparison, particles with a diameter of 0.2 μm or larger were found to increase in concentration after a certain time following the start of cutting. In addition, when the aerosol was measured after the cutting process had ended, particles with a diameter of 0.06 μm or less, which were measured during cutting, were hardly detected. These results show that the nucleation-sized aerosols are generated during the cutting process, which can explain the measurement of small particles at the beginning of cutting. In addition, it can be speculated that the generated aerosols undergo a process of growth by contact with the atmosphere. This study presents the results of real-time aerosol analysis during the plasma arc cutting of stainless steel. This study shows the generation of nucleation-sized particles at the beginning of the cutting process and the subsequent increase in the aerosol particle size over time at the worksite. The analysis results can characterize the size of aerosol particles that workers may inhale during the dismantling of nuclear power plants.

Carbon steel pipes, which are essentially used in the manufacturing industry, are used in various fields due to the advancement of the industry, and a cutting process is essentially applied to pipes manufactured in a nominal size. The cutting process is the most basic and first process used to obtain a material in a desired shape, and it can affect the quality of subsequent processes such as welding or painting, so high-quality cutting surfaces are essential. Therefore, due to the advantage of improving productivity, it is essential to study to secure the appropriate quality of the cutting surface of the plasma cutting process, which is widely used in the industrial field. In this study, the effect of cut surface quality according to process parameters in the plasma cutting process for carbon steel pipe materials was analyzed. The surface roughness was measured to determine the quality of the cut surface, and the relationship between the surface roughness and the process variables was confirmed by selecting the arc current and cutting speed, which are identified as the main factors forming the surface roughness, as process variables.