The cutting process, which is a key processing technology in various industrial fields is achieving continuous growth, and the demand for high-quality cutting surfaces is continuously demanded. Plasma cutting continues to be studied for its excellent workability and productivity, but problems with cutting surface quality such as dross formation occur, so research to secure excellent cutting surface quality through appropriate control of process variables is essential. In this study, we propose a method for predicting surface roughness using real-time current and cutting speed data obtained while performing plasma cutting on A106 B steel pipe. Surface roughness was predicted based on the RBF algorithm applicable to prediction and control models. It was shown that the surface roughness of the plasma cutting surface can be predicted with the arc current waveform and process speed data. This study can be used as a basic study to control the surface roughness of the cut surface in real time.

Carbon steel pipes, which are essentially used in the manufacturing industry, are used in various fields due to the advancement of the industry, and a cutting process is essentially applied to pipes manufactured in a nominal size. The cutting process is the most basic and first process used to obtain a material in a desired shape, and it can affect the quality of subsequent processes such as welding or painting, so high-quality cutting surfaces are essential. Therefore, due to the advantage of improving productivity, it is essential to study to secure the appropriate quality of the cutting surface of the plasma cutting process, which is widely used in the industrial field. In this study, the effect of cut surface quality according to process parameters in the plasma cutting process for carbon steel pipe materials was analyzed. The surface roughness was measured to determine the quality of the cut surface, and the relationship between the surface roughness and the process variables was confirmed by selecting the arc current and cutting speed, which are identified as the main factors forming the surface roughness, as process variables.

Due to its excellent processability, thermal conductivity and high corrosion resistance, copper tubes applied to heat exchangers are being joined through brazing to increase heat exchange efficiency. In order to improve performance, the issue of joint quality of copper tubes, a major member of heat exchangers, is emerging, so research is needed to obtain excellent joint quality of brazing joints that may be damaged. In this study, the quality change of joints according to process variables was studied through induction heating brazing experiments using high frequency. The depth of penetration, which indicates the quality of the junction, was measured, and the center position of the high-frequency electrode and the height of the electrode, which change the location of the heat source applied to the junction, were selected as process variables. Lastly, the thermal image data obtained between the brazing experiments were obtained and the joint quality according to the temperature gradient of the joint was analyzed.

Stainless steel is used in many industrial fields due to its excellent properties such as workability, strength, ductility, and corrosion resistance, and various properties required in the manufacturing field depending on the constituent components. pump impellers used in seawater and underwater require high corrosion resistance and high rigidity to prevent corrosion and damage, so they are a representative part group to which Stainless materials are applied. Through the introduction of the CMT(Cold Metal Transfer) process, a manufacturing method through WAAM(Wire Arc Additive Manufacturing) technology, which has advantages of lower production cost and excellent fatigue strength compared to the existing casting method, is being proposed. Recently, prior research on the WAAM process has been conducted on various materials, but most of the research results published so far are focused on the DED(Direct Energy Deposition) process, and a good WAAM shape design study using austenitic stainless steel is lacking. in this study, using the CMT process, the relationship between the change in bead shape and process parameters was confirmed in the BoP(Bead on Plate) welding experiment using wire made of austenitic stainless steel STS-308.

Contemporary people want to develop their bodies to enhance quality of life. Although weight-training machines have been mainly developed with this trend based on intuition and experience, this study attempted to improve and verify those products through computer simulations using the musculoskeletal model of the human body. An arm-curl machine, a weight-training machine for arm exercise, was chosen for this research and the improved exercise effects were observed. The existing exercise that moves the scapula on the axis of the elbow with raised forearm is effective for biceps but not for triceps and adjacent muscles. Thus we suggested the idea for a new concept arm-curl machine that also raises the scapula after raising the forearm. To verify the effects of this new exercise, we manufactured arm-curl linkage. The experiments found that the exercise effects of the biceps were maintained, and the exercise effects of the triceps remarkably improved. These findings verified the effects of the proposed new concept arm-curl linkage.

In this study, the curvature FSW experiments were performed with the 2 mm thickness of Al 5083-O using by the 5 axis(X/Y/Z/A/C) position control system. For the mechanical test of the butt joints, the tungsten heavy alloy as the tool material without necessary after finishing the heat treatment such as quenching was used. In particular, the insertion depth and the welding speed was changed at the constant rotation speed in order to select the optimum FSW condition. The test results were visually satisfactory for the approximate joint length of 300 mm. Sound joint was formed at the condition of 1.9 mm-1000 rpm-100 mm/min and its tensile strength of joint was the most high almost the same as that of the base material.

In this study, the cold rolled DP590 FSW joints were obtained by the position control type of the FSW machine and examined. The FSW weldability was investigated using the Si3N4 tool specially made by Cold Isostatic Press (CIP). Defect-free joints were formed at 180-300 mm/min at 800 rpm. However, a groove-like defect was observed along the joint line of the advancing side due to the insufficient material flow. In addition, the life of the Si3N4 tool was compared to that of the polycrystalline cubic boron nitride (PCBN) tool for the durability. The SI3N4 tool that was broken in which tool reached a length of 5 m and around half of the performance level of the PCBN tool.

Nowadays, the automotive industry has target to improve the fuel consumption due to restricted exhaust gas regulation. For this reason, the applicability of lightweight material, Al alloys, Mg alloys are also being expanded. In this concept, high strength steel, DP780 and light alloy, AL5052 are joined in the right place of the car body. However, it is difficult to join to steel and aluminum by conventional fusion welding. Generally, in respect to dissimilar metal joining by fusion welding, intermetallic compound layer formed at joint interface; hot cracking in generated. To evaluate the welding quality, tensile test and metallographic examination was carried. Especially, correlation between Heat per unit length and formation of intermetallic compound layer was minutely analyzed. Finally, optimal welding condition was selected for improvement of strength at weldment and practical use.

In this study, the weldability of ADC12 FSW joints obtained by the load control type of the FSW machine is examined. The higher the tool plunge downforce the wider the range of the optimum FSW conditions is obtained. However, there is a limit of optimum range with increasing the tool plunge downforces. The three different types of defects are formed in ADC12 FSW joints, depending on the welding conditions. One is a large mass of flash due to the excess heat input, another is a cavity or groove-like defects caused by insufficient heat input and the other is a cavity caused by the abnormal stirring. As for the abnormal stirring, it is very clearly seen that the shape of the top part on the advancing side in the stir zone is completely different. For this type of defect, the effect of the tool plunge downforce is not significant, though the size of the defect due to insufficient heat input significantly is decreased with the increasing downforce

최근 들어 기업경영자의 도덕성과 윤리경영이 그 어느 때보다 강조되고 있다. 따라서 기업현장에서는 기업의 투명성과 더불어 윤리적 리더십이 조직성과에 미치는 영향에 대한 관심이 고조되고 있다. 이러한점에 착안하여 본 연구는 조직 관리자들의 윤리적 리더십이 조직구성원의 태도에 미치는 영향에 대해 실증 분석하였다. 이를 위하여 조직구성원의 태도를 각각 직무만족, 조직몰입, 이직의도 등 세가지 측면으로 세분화하고 분석모델을 구축 하였다. 또한 이들의 관계에서 리더와 부하관계(LMX)의 조절효과를 검증하였다. 본 연구는 대표적인 국내 조선기업 및 관련 협력업체에 종사하는 조직구성원 265명 의 설문자료를 활용하여 실증분석을 실시하였으며, 그 결과를 요약하면 다음과 같다. 첫째, 윤리적 리더십은 직무만족에 긍정적 영향을 미치는 것으로 나타났다. 둘째, 윤리적 리더십은 조직몰입에 유의적인 정(+)의 영향을 미치는 것으로 나타났다. 셋째, 윤리적 리더십은 이직의도에 유의적인 부(-)의 영향을 미치는 것으로 나타났다. 넷째, LMX는 윤리적 리더십과 종업원의 직무만족 및 조직몰입간의 관계에 있어서 각각 정(+)의 조절역할을 하는 것으로 나타났다. 한편, 윤리적 리더십과 이직의도 간의 관계에 있어서는 조절효과를 가지지 않는 것으로 나타났다. 본 연구결과는 윤리적 리더십에 대한 종합적 분석틀을 제시함으로 기존연구를 확장하였고, 실무적으로는 기업에 있어서 조직유효성을 높이고 이직률을 낮추기 위한 리더의 윤리적 행위와, 리더와 부하관계(LMX)의 질을 높일 수 있는 다양한 윤리교육과 조직차원의 지원노력이 필요함을 시사한다.

Laser welding is high power density welding process which is higher speed and productivity, lower thermal deformation. Recently, zinc coated sheet metal is used for many industrial due to the high corrosion resistance. This study explained that it used DOE(Design of experiment) and mathematical statistics method to optimize the conditions of high power laser welding process for zinc coated sheet metal. Finally, optimal condition for laser welding is selected for zinc coated sheet metal by alteration of welding joint width and gap.

Welding and manufacturing process of pipelines is mainly organized with root-pass welding and fill-pass welding. Of them, root-pass welding is very difficult to automatize, compared to normal welding, and it doesn't guarantee high welding quality. Root-pass welding quality can be represented by back-bead width and back-bead height, and there are a variety of studies to predict back-bead geometry, currently. In this study, a variety of welding experiments were carried out to optimize root-pass welding process using GMA process. Based on the experimental results, optimal welding conditions were selected after analyzing correlation between welding parameters and back-bead geometry. Then, effectiveness of empirical models developed was compared and analyzed, and optimized empirical models were finally developed for predicting back-bead by analyzing the main effect of each factor which affects back-bead geometry and their influence on interaction.

This study analyzes the resistance spot weldability of DP60 steels. To analyze the resistance spot weldability of DP60 steels, tensile strength test and macro-section test were conducted for the resistance spot welds. Acceptable welding conditions were determined as a function of the resistance spot welding process parameters such as electrode force, welding time, and welding current. The lower limit of the welding lobe was the minimum shear tension strength for 590MPa-grade steel while the upper limit was determined whether or not expulsion was detected.

As the quality of a weld joint is strongly influenced by process parameters the welding process, an intelligent algorithms that can predict the bead geometry and shape to accomplish the desired mechanical properties of the weldment should be developed. In this study, prepared by Φ1.6mm GMA welding of metal wire nose Advice jowelui 350A 600A grade level inverter welder and DAIHEN SCR's were carried out using welding. Welding conditions were 5.5m/min wire feed rate the welding current is rapidly transmit approximately 260A, welding voltage was about 30V. CTWD a 22mm, shielding gas was Ar 20L/min and the welding speed was a 240mm/min. Using data collected during welding equipment welding current and welding voltage waveform was analyzed by measuring the volume of the transition mode. Addition of CaCO3 as a loss of the spread of the weld bead dilution rate decreased, suggesting that, GMA in the overlay welding bead shape control, dilution control and may be used as a welding flux is considered. Stabilizing effect of the arc by the Ca-containing CaF2, CaCO3, CaMg(CO3)2, respectively, welding flux 0.1wt.% added GMA welding and weld overlay were evaluated with dilution, CaF2, and CaMg(CO3)2 added to the dilution of Seemed to increase.

The relationship between the addition of metallic additives and the geometry of gas metal arc weld deposit were studied by using Φ1.6mm flux-cored wire designed for hypo-eutectic Fe-Cr-C-Si hardfacing. It was found that the addition of metallic additives, such as Mn, Ti, Al and Si, by less than 0.5wt.% of the overall wire weight affected the dilution of weld deposit by changing the metal transfer mode during welding. The lowest dilution for each additives could be obtained at the transition point between spray and short circuit modes. The bead width was considered to be affected by the increase of arc length due to the oxidizing effect and by the molten pool flow behavior due to the Marangoni effect. Among additives, Mn and Al are considered to be effective in increasing bead width by decreasing the sulfur level and by inducing Marangoni flow directly at the molten pool, respectively.