Prepreg is an abbreviation of Preimpregnated Materials. It is a sheet-type product in which a matrix is impregnated with reinforced fiber. The prepreg has very different properties depending on the orientation of the fibers and the weaving method, and the orientation of the fibers plays an important role in determining the mechanical strength of CFRP. Short and randomly oriented reinforcing fibers show isotropy, while long, unidirectional reinforcing fibers exhibit anisotropic behavior and are strongest when the applied load is parallel to the reinforcing fibers. Classification by the direction of the fiber is divided into unidirectional, orthogonal, multiaxial, and the like. Uni-directional refers to a state in which almost all fibers in the fabric are aligned in one direction. When the fibers used as reinforcing materials are aligned in one direction, the fibers are used in a straight line without twisting during the fabric production process, and there is an advantage in that the amount of fibers used as a whole can be minimized. A uni-directional prepreg exhibits different cutting forces depending on the stacking orientation angle. In this experiment, the optimal cutting conditions for a uni-directional prepreg 45 degree orientation angle specimen are presented.
One of the most important problems in the cutting process of CFRP is tool wear. During CFRP machining, high temperature caused by friction between the cutting tool and the carbon fiber structure increase tool edge wear. Since CFRP is manufactured in a form in which the fibrous tissue is combined with a bonding resin, delamination caused by the separation of the resin and carbon fiber during process is recognized as a very big problem. This delamination proceeds very rapidly as the wear of the drill edge increases. Therefore, in this experiment, tool wear was measured during drilling using a TiAlN-coating drill with excellent wear resistance. In this study, tool wear is measured to suggest optimized cutting conditions for each material.
Three-dimensional motion analysis systems and force plates are used for gait phase detection and ground reaction force(GRF) or ground reaction moment(GRM) data collection. But force plates as measurement systems are restricted to laboratory environments and have limitations for abnormal walking with foot dragging. Therefore the methods were proposed to compute the GRM from the kinematic data of three-dimensional motion analysis systems. Gait phase detection with kinematic data using foot velocity algorithm(FVA) was performed. The validity of gait phase detection was obtained comparing with the results of force plates. A gait model with 7 segments was composed to compute GRM. The results of gait model with kinematic data were compared with those of force plates. The result of the vertical direction is similar. But anterior-posterior direction and lateral direction show similar tendency with some gaps.
At modern mechanical and automotive industry, the material with light weight proceeds in order to thr environmental issue and high performance. Machine part is fastened with numbers of bolts and nuts. Generally, the metal part at mechanical structure is fastened with bolt and nut through puncturing. But it is difficult to puncture at CFRP with the property of fiber structure like the general metal. In this study, the fracture behavior is investigated by the hole and crack at the plate of the unidirectional CFRP due to ply angle. The thickness of plate is 2 mm. Two laminates with the varied ply angles are layered and eight plies are made. The hole is placed at the center of plate and the cracks with the length of 2 mm are generated on both left and right sides from the hole. The finite element program of ANSYS is carried out in order to analyze the CFRP with fiber layer. As analysis, the maximum reaction force and equivalent stress are investigated due the angle of ply. The reaction force in case of the stacking angle of 90° is shown to be greatest among all specimens.
The pin bearing strength is one of the most important design parameters for mechanical joints composed of fiber reinforced composites. Thus the effect of the edge distance and the width of specimen on the pin-bearing strength of unidirectional CFRP composites were experimentally investigated in this paper. As results, the failure modes and the pin bearing strength of mechanical joints turned out to depend on the edge distance and also the width of specimen. The failure of specimen with low ratio of width to hole diameter was caused by the net tension from the hole boundary, on the other hand, the failure of specimen with low ratio of edge distance to hole diameter was caused by the shear-out. The bearing strength in case of the failure by shear-out was quite lower than that in case of failure by net tension.