The existing production and manufacturing process was manually operated and the cleaning process was not constant due to poor environmental conditions for several hours, so the production efficiency was significantly lowered and manufacturing cost was increased. In this R&D, productivity improved by doubling the production of 300 units per hour to 700 units, and in this development, manufacturing costs were lowered through this process improvement project based on automotive shoba automation technology.

To prepare alkaline degreasing agents(SADAs), tetrasodium pyrophosphate(TSPP), Na2CO3, Tetronix T-701 (T-701), Na-dioctyl sulfosuccinate(303C), Demol C, and MJU-100A were blended. The prepared degreasing agents were tested with steel specimens and the results were as follows. The degreasing powers of SADA-6(Na2CO3 50g/TSPP 25g/T-701 10g/303C 15g/Demol C 12g/MJU-100A 8g/water 130g mixture) for press-rust preventing oil were 98% and 99% degreasing at 4wt%, 70 ℃ and 90 ℃, respectively; for quenching oil, the degreasing power of SADA-6 was 92% degreasing at 4wt% and 70 ℃. From these results, it was proved that the SADA-6 exhibits a good degreasing power. Foam heights measured immediately after foaming by Ross & Miles method and Ross & Clark method at 6wt% and 60 ℃ were 16mm and 40mm, respectively. SADA-6 was proved a good low foaming degreasing agent.

Acidic degreasing agent(AADA) was prepared by blending sorbitol, Newpol PE-68, Na-dioctyl sulfosuccinate, Tetronix T-70l, MJU-100A, n-octanoic acid, and phosphoric acid, The physical properties of AADA tested with aluminum specimen showed the following results ; when 3wt% AADA-5 was performed at 70℃, the degreasing rate was 95% which is comparitively good, and the percentage of etching was 0.277% which was found to be less than that of commercialized product. when 20wt% of AADA-5 was added at 65℃, the percentage of derusting was 91% and the good defoaming effect proved by following low foaming power tests respectively : Ross and Miles, and Ross and Clark methods.

Low foaming acidic degreasing agent(LFADAs) were prepared by blending sorbitol, n-octanoic acid, MJU-100A, Tetronix T-701, Na-dioctyl sulfosuccinate, Demol C, and phosphoric acid. The physical properties of LFADAs tested with aluminum specimen showed the following results ; when 3wt% LFADA-6 was performed at 70℃, the degreasing rate was 95% which is comparitively good, and the percentage of etching was 0.275% which was found to be less than that of commercialized product. When 20wt% of LFADA-6 was added at 65℃, the percentage of derusting was 92% and the good defoaming effect proved by following low foaming power tests respectively : Ross and Miles, and Ross and Clark methods.