Ni wires with a diameter and length of 0.4 and 100 mm, respectively, and a purity of 99.9% are electrically exploded at 25 cycles per minute. The Ni nanopowders are successfully synthesized by a pulsed wire evaporation (PWE) method, in which Ar gas is used as the ambient gas. The characterization of the nanopowders is carried out using X-ray diffraction (XRD) and a high-resolution transmission electronmicroscope (HRTEM). The Ni nanopowders are classified for a multilayer ceramic condenser (MLCC) application using a type two Air-Centrifugal classifier (model: CNI, MP-250). The characterization of the classified Ni nanopowders are carried out using a scanning electron microscope (SEM) and particle size analysis (PSA) to observe the distribution and minimum classification point (minimum cutting point) of the nanopowders.

The connecting rod is one of the most important parts in automotive engines, transforming the reciprocalmotion of a piston generated by internal combustion into the rotational motion of a crankshaft. Recent advances in highperformance automobile engines demand corresponding technological breakthroughs in the materials for engine parts. Inthe present research, the powder metallurgy (P/M) process was used to replace conventional quenching and/or temperingprocesses for mass production and ultimately for more cost-efficient manufacturing of high strength connecting rods.The development of P/M alloy powder was undertaken not only to achieve the improvement in mechanical properties,but also to enhance the machinability of the P/M processed connecting rods. Specifically MoS2 powders were added aslubricants to non-normalizing Fe-Cr-Mn-V-C alloy powder to improve the post-sintering machinability. The effects ofMoS2 addition on the microstructure, mechanical properties, and machining characteristics were investigated.

Nano-sized cobalt powder was fabricated by wet chemical reduction method at room temperature. The effects of various experimental variables on the overall properties of fabricated nano-sized cobalt powders have been investigated in detail, and amount of NaOH and reducing agent and dropping speed of reducing agent have been prop- erly selected as experimental variables in the present research. Minitab program which could find optimized conditions was adopted as a statistic analysis. 3D Scatter-Plot and DOE (Design of Experiments) conditions for synthesis of nano- sized cobalt powder were well developed using Box-Behnken DOE method. Based on the results of the DOE process, reproducibility test were performed for nano-sized cobalt powder. Spherical nano-sized cobalt powders with an average size of 70-100 nm were successfully developed and crystalline peaks for the HCP and FCC structure were observed without second phase such as Co(OH).

Recovery of copper powder from copper chloride solution used in leaching process was carried out using a cementation method. Cementation is a simple and economical process, necessitating less energy compared with other recovery methods. Cementation utilizes significant difference in standard reduction potential between copper and iron under standard condition. In the present research, Cementation process variables of temperature, time, and added amount of iron scraps were optimized by using design of experiment method and individual effects on yield and efficiency of copper powder recovery were investigated using bench-scale cementation reaction system. Copper powders thus obtained from cementation process were further characterized using various analytical tools such as XRF, SEM-EDS and laser diffraction and scattering methods. Cementation process necessitated further purification of recovered copper powders and centrifugal separation method was employed, which successfully yielded copper powders of more than 99.65% purity and average in size.

Spherical nanosized cobalt powder with an average size of 150-400 nm was successfully prepared at room temperature from cobalt sulfate heptahydrate (). Wet chemical reduction method was adopted to synthesize nano cobalt powder and hypophosphorous acid () was used as reduction agent. Both the HCP and the FCC Co phase were developed while concentration ranged from 0.7 M to 1.1 M. Secondary phase such as and were also observed. Peaks for the crystalline Co phase having HCP and FCC structure crystallized as increasing the concentration of , indicating that the amount of reduction agent was enough to reduce . Consequently, a homogeneous Co phase could be developed without second phase when the ratio exceeded 7.

A two-step recovery method was developed to produce copper powders from copper chloride waste solution as byproducts of MoO leaching process. The first step consisted of replacing noble copper ions with external Fe ions which were formed by dissolving iron scraps in the copper chloride waste solution. The replaced copper ions were subsequently precipitated as copper powders. The second step was cementation of entire solution mixture to separate (pure) copper powders from aqueous solution of iron chloride. Cementation process variables of temperature, time, and added amount of iron scraps were optimized by using design of experiment method and individual effects on yield and efficiency of copper powder recovery were investigated. Copper powders thus obtained from cementation process were further characterized using various analytical tools such as XRD, SEM-EDS and laser diffraction and scattering methods.Cementation process necessitated further purification of recovered copper powders and centrifugal separation method was employed, which successfully yielded copper powders of more than 99% purity and average 12m in size.

In this paper, tin-waste resources were pulverized and separated by cut-mill and multi cyclone separator, respectively. After the cut-mill process, more than 98% of the Pb-Sn and Sn-Ag-Cu scraps were recovered, and the by-products consisting of metal and oxide could be reused as solder. The separation of pulverized powders was performed using the minimum fluidization velocity depending on the density of the materials. When the flow rate was 21 L/min (70% blower output), it had the highest separation efficiency.