WAAM(Wire Arc Additive Manufacturing) has gained attention as an innovative technology in small-batch, multi-product production due to its advantages of low production costs, rapid build rates, and design flexibility. However, challenges such as relatively low geometric accuracy, surface finish defects, residual stresses, and distortion due to high heat input persist and require improvement. This study analyzes the influence of deposition path angles on deposition performance in the WAAM process. Experiments were conducted using stainless steel (STS309MoL) wire, known for its excellent heat resistance and corrosion resistance due to its relatively high ferrite content within the austenitic structure. To mitigate residual stresses and distortion caused by high heat input, the CMT(Cold Metal Transfer) process was employed for five layers of deposition. Five different deposition path angles were selected as process variables, and the impact of deposition path angles on deposition performance was evaluated based on experimental results.

The overseas small ship market is witnessing a trend towards research aimed at substituting Fiber Reinforced Plastics (FRP), which poses environmental concerns, with High-Density Polyethylene (HDPE) in the shipbuilding process. Given the low melting point and high coefficient of thermal expansion of HDPE, research on joint areas is essential. This study focuses on preliminary investigations into ensuring the integrity of joints in shipbuilding processes using HDPE materials. Utilizing the Hot Gas Extrusion Welding method, which is conducive to joining large structures such as ships, HDPE joints were conducted. The material properties were evaluated based on the ASTM D638-14 international standards. This research aims to provide fundamental knowledge on the joining process of HDPE through Hot Gas Extrusion Welding and offers guidance on ensuring the integrity of joints in shipbuilding.

The cutting process, which is a key processing technology in various industrial fields is achieving continuous growth, and the demand for high-quality cutting surfaces is continuously demanded. Plasma cutting continues to be studied for its excellent workability and productivity, but problems with cutting surface quality such as dross formation occur, so research to secure excellent cutting surface quality through appropriate control of process variables is essential. In this study, we propose a method for predicting surface roughness using real-time current and cutting speed data obtained while performing plasma cutting on A106 B steel pipe. Surface roughness was predicted based on the RBF algorithm applicable to prediction and control models. It was shown that the surface roughness of the plasma cutting surface can be predicted with the arc current waveform and process speed data. This study can be used as a basic study to control the surface roughness of the cut surface in real time.

Aluminum material, which has excellent corrosion resistance, durability, and light weight, is widely used in the field of shipbuilding, and welding is an essential technology in shipbuilding. currently, welding is efficiently used to assemble structures of various sizes in the shipbuilding process, but aluminum is a very sensitive material at high temperatures and in a molten state, so appropriate process control is essential. research on aluminum welding has been continuously conducted, but most of the research is on the butt welding method. therefore, in this study fillet welding experiments, which are essentially applied to the internal structure of aluminum ships, were performed and the correlation between welding beads and process variables was identified. for the welding experiment GMA fillet welding was performed on Al5083 material used in the shipbuilding industry, and the influence of the process variable was confirmed by analyzing the correlation through the analysis of the etched fillet weld bead cross section for the test result according to the process variable.

Carbon steel pipes, which are essentially used in the manufacturing industry, are used in various fields due to the advancement of the industry, and a cutting process is essentially applied to pipes manufactured in a nominal size. The cutting process is the most basic and first process used to obtain a material in a desired shape, and it can affect the quality of subsequent processes such as welding or painting, so high-quality cutting surfaces are essential. Therefore, due to the advantage of improving productivity, it is essential to study to secure the appropriate quality of the cutting surface of the plasma cutting process, which is widely used in the industrial field. In this study, the effect of cut surface quality according to process parameters in the plasma cutting process for carbon steel pipe materials was analyzed. The surface roughness was measured to determine the quality of the cut surface, and the relationship between the surface roughness and the process variables was confirmed by selecting the arc current and cutting speed, which are identified as the main factors forming the surface roughness, as process variables.

Due to its excellent processability, thermal conductivity and high corrosion resistance, copper tubes applied to heat exchangers are being joined through brazing to increase heat exchange efficiency. In order to improve performance, the issue of joint quality of copper tubes, a major member of heat exchangers, is emerging, so research is needed to obtain excellent joint quality of brazing joints that may be damaged. In this study, the quality change of joints according to process variables was studied through induction heating brazing experiments using high frequency. The depth of penetration, which indicates the quality of the junction, was measured, and the center position of the high-frequency electrode and the height of the electrode, which change the location of the heat source applied to the junction, were selected as process variables. Lastly, the thermal image data obtained between the brazing experiments were obtained and the joint quality according to the temperature gradient of the joint was analyzed.

Stainless steel is used in many industrial fields due to its excellent properties such as workability, strength, ductility, and corrosion resistance, and various properties required in the manufacturing field depending on the constituent components. pump impellers used in seawater and underwater require high corrosion resistance and high rigidity to prevent corrosion and damage, so they are a representative part group to which Stainless materials are applied. Through the introduction of the CMT(Cold Metal Transfer) process, a manufacturing method through WAAM(Wire Arc Additive Manufacturing) technology, which has advantages of lower production cost and excellent fatigue strength compared to the existing casting method, is being proposed. Recently, prior research on the WAAM process has been conducted on various materials, but most of the research results published so far are focused on the DED(Direct Energy Deposition) process, and a good WAAM shape design study using austenitic stainless steel is lacking. in this study, using the CMT process, the relationship between the change in bead shape and process parameters was confirmed in the BoP(Bead on Plate) welding experiment using wire made of austenitic stainless steel STS-308.