강철보다 10배 강하지만, 무게는 5분의 1 비행기부터 컴퓨터까지 ‘꿈의 신소재’ 탄소섬유 전쟁 －탄소 섬유로 미래를 지배하라 “가볍게 이동하며 연비는 향상” 항공기⋅車에 주로 쓰였지만 이젠 아파트⋅풍력발전도 사용 －한국, 일본을 잡아라 도레이 등 日업체들이 세계 빅3 꾸준한 투자로 34년만에 이익 태광⋅효성 등 한국도 뛰어들어… 일본처럼 길게 보고 승부해야 지난 9월 IT업계에 애플이 맥북과 아이패드 외장재로 신소재를 사용할 것이란 소문이 퍼져 업계의 비상한 관심을 끌었다. 애플의 새 제품이 소재와 디자인 혁신을 주도, 또 한 번 시장을 뒤흔들 것이란 내용이었다. 얼마 뒤 일본 IT 웹사이트인 맥오타카는 애플이 이 신소재를 사용한 자전거 제조업체 대표를 복합소재 수석 엔지니어로 채용했다고 보도했다. 애플이 입을 닫아 사실 여부는 확인되지 않았지만 소문은 신빙성을 더했다. 여기서 말한 신소재는 탄소섬유(Carbon Fiber)다. 강철보다 강도는 10배 높으면서 무게는 5분의 1에 불과해 ‘꿈의 신소재’로 불린다. 거의 100%에 가까운 탄소원자로 구성된 섬유로한 가닥의 탄소섬유 실에는 수천 가닥의 탄소섬유가 꼬여져 있어 강도가 높다.

In this study, reduced graphene oxide/polyimide (r-GO/PI) composite films, which showed significant enhancement in their electrical conductivity, were successfully fabricated. GO was prepared from graphite using a modified Hummers method. The GO was used as a nanofiller material for the preparation of r-GO/PI composites by in-situ polymerization. An addition of 20 wt% of GO led to a significant decrease in the volume resistivity of composite films by less than nine orders of magnitude compared to that of pure PI films due to the electrical percolation networks of reduced GO created during imidization within the films. A tensile test indicated that the Young's modulus of the r-GO/PI composite film containing 20 wt% GO increased drastically from 2.3 GPa to 4.4 GPa, which was an improvement of approximately 84% compared to that of pure PI film. In addition, the corresponding tensile strength was found to have decreased only by 12%, from 113 MPa to 99 MPa.

This study investigates the flexural properties of multi-walled carbon nanotube (MWCNT) reinforced basalt/epoxy composites under conditions with and without moisture absorption. The basalt/CNT/epoxy composites were fabricated using 1 wt% silanized MWCNTs and kept in seawater for over 4 months. The flexural properties of the moisture absorbed specimens were evaluated and compared with those of dry specimens. The flexural properties of basalt/CNT/epoxy composites were found to decrease with moisture absorption. The flexural strength and modulus of moisture absorbed specimens were 22% and 16% lower, respectively, than those of the dry specimen. Scanning electron microscope examination of the fracture surfaces revealed that the decreases of flexural properties in the moisture absorbed specimen were due to the weakening of interfacial bonding from swelling of the epoxy matrix.

In this work, iron oxide (Fe3O4) nanoparticles were deposited on multi-walled carbon nanotubes (MWNTs) by a simple chemical coprecipitation method and Fe3O4-decorated MWNTs (Fe-MWNTs)/polypyrrole (PPy) nanocomposites (Fe-MWNTs/PPy) were prepared by oxidation polymerization. The effect of the PPy on the electrochemical properties of the Fe-MWNTs was investigated. The structures characteristics and surface properties of MWNTs, Fe-MWNTs, and Fe-MWNTs/PPy were characterized by X-ray diffraction and X-ray photoelectron spectroscopy, respectively. The electrochemical performances of MWNTs, Fe-MWNTs, and Fe-MWNTs/PPy were determined by cyclic voltammetry and galvanostatic charge/discharge characteristics in a 1.0 M sodium sulfite electrolyte. The results showed that the Fe-MWNTs/PPy electrode had typical pseudo-capacitive behavior and a specific capacitance significantly greater than that of the Fe-MWNT electrode, indicating an enhanced electrochemical performance of the Fe-MWNTs/PPy due to their high electrical properties.

본 논문에서는 섬유강화 복합재에 대해 균질화법과 접목된 페리다이나믹 전산해석 방법론을 제시하였다. 복합재료에 대 해 제시된 해석모델로 동적 취성 파괴 및 손상해석을 수행하였다. Coker 등(2001)에서 제시된 비대칭 하중 하의 섬유강화 복합재의 동적 파괴 실험결과와 비교하여 페리다이나믹 비국부 해석모델이 다양한 동적 파괴특성 및 극초음속으로 균열이 진전되는 것을 잘 모사할 수 있음을 검증하였다. 또한 대칭 하중조건에 대한 해석결과와 비교하여 비대칭 하중이 더 높은 균열전파 속도를 유발하는 것을 확인하였다. 수치해석 결과들이 실험 결과들에 부합함을 또한 확인하였다.

The characteristics of abrasive wear on sliding speed of glass fiber reinforcement (GF/PUR) composites were investigated at ambient temperature by pin-on-disc friction test. The cumulative wear volume, friction coefficient and surface roughness of these materials on sliding speed were determined experimentally. The major failure mechanisms were lapping layers, deformation of resin, ploughing, delamination, and cracking by scanning electric microscopy (SEM) photograph of the tested surface. As increasing the sliding speed the GF/PUR composites indicated higher friction coefficient. The surface roughness of the GF/PUR composites was increased as the sliding speed was higher in wear test.

In this study, cobalt oxide (Co3O4)/graphene composites were synthesized through a simple chemical method at various calcination temperatures. We controlled the crystallinity, particle size and morphology of cobalt oxide on graphene materials by changing the annealing temperatures (200, 300, 400℃). The nanostructured Co3O4/graphene hybrid materials were studied to measure the electrochemical performance through cyclic voltammetry. The Co3O4/graphene sample obtained at 200℃ showed the highest capacitance of 396 Fg-1 at 5 mVs-1. The morphological structures of composites were also examined by scanning electron microscopy and transmission electron microscopy (TEM). Annealing Co3O4/graphene samples in air at different temperatures significantly changed the morphology of the composites. The flower-like cobalt oxides with higher crystallinity and larger particle size were generated on graphene according to the increase of calcination temperature. A TEM analysis of the composites at 200℃ revealed that nanoscale Co3O4 (~7 nm) particles were deposited on the surface of the graphene. The improved electrochemical performance was attributed to a combination effect of graphene and pseudocapacitive effect of Co3O4.

Polypyrrole (PPy)/multi-walled carbon nanotubes (MWCNTs) composites were prepared by in situ polymerization of pyrrole on the surface of MWCNTs templates to improve the ammonia gas sensing properties. PPy morphologies, formed on the surface of MWCNTs, were investigated by field emission scanning electron microscopy. The thermal stabilities of the PPy/MWCNTs composites were improved as the content of MWCNTs increased due to the higher thermal stability of the MWCNTs. PPy/MWCNTs composites showed synergistic effects in improving the ammonia gas sensing properties, attributed to the combination of efficient electron transfer between PPy/MWCNTs composites and ammonia gas, and the reproducible electrical resistance variation on PPy during the gas sensing process.

본 연구에서는 유리단섬유로 보강된 분사식 섬유보강 복합재료의 인장거동 평가를 위한 실험 및 해석연구를 수행하였다. 이를 위해 다양한 변형율속도(strain rate)에 따른 에폭시수지 및 분사식 섬유보강 복합재료의 인장강도 실험을 수행하였다. 본 연구에 사용된 분사식 섬유보강 복합재료는 15mm 길이로 절단된 유리단섬유가 25% 부피비율로 혼입된 보수·보강용 재 료이다. 에폭시수지의 점탄성 특성을 고려하기 위해 역산모델링(inverse simulation)을 수행하여 변형율속도에 따른 점성변화 를 함수식으로 제안하였다. 역산모델링을 통해 제안된 함수식을 미세역학 기반의 점탄성 손상모델(micromechanics-based viscoelastic damage model; Yang et al., 2012)에 적용하여 분사식 섬유보강 복합재료의 인장거동을 수치적으로 해석하였다. 분사식 섬유보강 복합재료의 인장거동 해석결과와 실험결과를 비교하여 미세역학 기반의 점탄성 손상모델의 정확성을 검증 하였다.

본 논문은 절연유 불포함 재활용 가능 전력케이블 절연체에 동일배열 폴리프로필렌(IPP) 기반 열가소성 폴리올레핀 엘라스토머(TPO) 나노복합체 사용 가능성을 문헌적으로 고찰한 리뷰논문이다. 2010년 IPP 기반 나노복합 유전체는 파워 커패시터 연구에서 유전손실을 제외한 고전압 특성이 크게 향상되었다. IPP 기반 TPO 나노복합체 사용 자동차 외장부품 연구에서는 나노충전제 최대 3 wt% 함유로 전력케이블 절연체의 필수특성인 저온 충격성을 비롯한 기계적 특성향상이 보고 되었다. 특히 유전손실의 원천인 상용화제 사용의 최소화 기술이 보고되어, 3 wt% 이하 나노충전제 함유 IPP 기반 TPO의 전기적 특성조사가 필요하다.

In this work, powder metallurgy and severe plastic deformation by high-pressure torsion (HPT) approaches were combined to achieve both full density and grain refinement at the same time. Pure Cu powders were mixed with 5 and 10 vol% diamonds and consolidated into disc-shaped samples at room temperature by HPT at 1.25 GPa and 1 turn, resulting in ultrafine grained metallic matrices embedded with diamonds. Neither heating nor additional sintering was required with the HPT process so that in situ consolidation was successfully achieved at ambient temperature. Significantly refined grain structures of Cu metallic matrices with increasing diamond volume fractions were observed by electron backscatter diffraction (EBSD), which enhanced the microhardness of the Cu-diamond composites.

We report on the NO gas sensing properties of Al-doped zinc oxide-carbon nanotube (ZnO-CNT) wire-like layered composites fabricated by coaxially coating Al-doped ZnO thin films on randomly oriented single-walled carbon nanotubes. We were able to wrap thin ZnO layers around the CNTs using the pulsed laser deposition method, forming wire-like nanostructures of ZnO-CNT. Microstructural observations revealed an ultrathin wire-like structure with a diameter of several tens of nm. Gas sensors based on ZnO-CNT wire-like layered composites were found to exhibit a novel sensing capability that originated from the genuine characteristics of the composites. Specifically, it was observed by measured gas sensing characteristics that the gas sensors based on ZnO-CNT layered composites showed a very high sensitivity of above 1,500% for NO gas in dry air at an optimal operating temperature of 200˚C; the sensors also showed a low NO gas detection limit at a sub-ppm level in dry air. The enhanced gas sensing properties of the ZnO-CNT wire-like layered composites are ascribed to a catalytic effect of Al elements on the surface reaction and an increase in the effective surface reaction area of the active ZnO layer due to the coating of CNT templates with a higher surface-to-volume ratio structure. These results suggest that ZnO-CNT composites made of ultrathin Al-doped ZnO layers uniformly coated around carbon nanotubes can be promising materials for use in practical high-performance NO gas sensors.

Carbon/epoxy woven composites are prominent wear-resistant materials due to the strength, stiffness, and thermal conductivity of carbon fabric. In this study, the effect of oilabsorption on the wear behaviors of carbon/epoxy woven composites was investigated. Wear tests were performed on dry and fully oil-absorbed carbon/epoxy woven composites. The worn surfaces of the test specimens were examined via scanning electron microscopy to investigate the wear mechanisms of oil-absorbed carbon/epoxy woven composites. It was found that the oil absorption rate was 0.14% when the carbon/epoxy woven composites were fully saturated. In addition, the wear properties of the carbon/epoxy woven composites were found to be affected by oilabsorption. Specifically, the friction coefficients of dry and oil-absorbed carbon/epoxy woven composites were 0.25-0.30 and 0.55-0.6, respectively. The wear loss of the oilabsorbed carbon/epoxy woven composites was 3.52×10-2 cm3, while that of the dry carbon/epoxy woven composites was 3.52×10-2 cm3. SEM results revealed that the higher friction coefficient and wear loss of the oil-absorbed carbon/epoxy woven composites can be attributed to the existence of broken and randomly dispersed fibers due to the weak adhesion forces between the carbon fibers and the epoxy matrix.

In this paper deals with strength of glass fiber reinforced plastics produced by shouting machine was investigated by universal testing instrument. We can obtain following results by performing the strength evaluation of polymer composite material according as varied environment temperature. The effect of environmental temperature on Strength properties was more sensitive in the weld specimen than parent. When changed environmental temperature, variation of strength in the parent was much bigger than it of weld specimen, that is, matrix in the parent, orientation in the specimen ware more sensitive to environmental strength. Tensile strength of polycarbonate matrix was similar regardless of mold temperature.

Composites of insulating polyethylene and carbon black are widely used in switching elements, conductive paint, and other applications due to the large gap of resistance value. This research addresses the critical exponent of dielectric breakdown strength of polymer matrix composites (PMC) made with carbon black and polyethylene below the percolation threshold (Pt) for the first time. Here, Pt means the volume fraction of carbon black of which the resistance of the PMC is transferred from its sharp decrease to gradual decrease in accordance with the increase of carbon-black-filled content. First, the Pt is determined based on the critical exponents of resistivity and relative permittivity. Although huge cohesive bodies of carbon black are formed in case of being less than the Pt, a percolation path connecting the conducting phases is not formed. The dielectric breakdown strength (Dbs) of the PMC below Pt is measured by using an impulse voltage in the range from 10 kV to 40 kV to avoid the effect of joule heating. Although the observed Dbs data seems to be well fitted to a straight line with a slope of 0.9 on a double logarithm of (Pt-VCB) and Dbs, the least squares method gives a slope of 0.97 for the PMC. It has been found that finite carbon-black clusters play an important role in dielectric breakdown.

The use of carbon nanotubes (CNTs) as a reinforcing material in a polymer matrix has in-creased in various industries. In this study, the flexuralbehavior of CNT-modifiedepoxy/basalt (CNT/epoxy/basalt) composites is investigated. The effects of CNT modificationwith silane on the flexuralproperties of CNT/epoxy/basalt composites were also examined. Flexural tests were performed using epoxy/basalt, oxidized CNT/epoxy/basalt, and silanized CNT/epoxy/basalt multi-scale composites. After the flexuraltests, the fracture surfaces of the specimens were examined via scanning electron microscopy (SEM) to investigate the fracture mechanisms of the CNT/epoxy/basalt multi-scale composites with respect to the CNT modificatio process. The flexuralproperties of the epoxy/basalt composites were im-proved by the addition of CNTs. The flexuralmodulus and strength of the silane-treated CNT/epoxy/basalt multi-scale composites increased by approximately 54% and 34%, re-spectively, compared to those of epoxy/basalt composites. A SEM examination of the frac-ture surfaces revealed that the improvement in the flexuralproperties of the silane-treated CNT/epoxy/basalt multi-scale composites could be attributed to the improved dispersion of the CNTs in the epoxy.

The behavior of abrasive wear on counterpart roughness of glass fiber reinforcement polyurethane resin (GF/PUR) composites were investigated at ambient temperature by pin-on-disc friction test. The friction coefficient, cumulative wear volume and surface roughness of these materials against SiC abrasive paper were determined experimentally. The major failure mechanisms were lapping layers, ploughing, delamination, deformation of resin and cracking by scanning electric microscopy (SEM) photograph of the tested surface. As increasing the counterpart roughness the GF/PUR composites indicated higher friction coefficient. The surface roughness of the GF/PUR composites was increased as the sliding velocity was higher and the counterpart roughness was rougher in wear test.

C/SiC composites were prepared by boron nitride (BN)-assisted liquid silicon infiltration (LSI), and their anti-oxidation and mechanical properties were investigated. The microstructures, bulk densities, and porosities of the C/SiC composites demonstrated that the infiltration of liquid silicon into the composites improved them, because the layered-structure BN worked as a lubricant. Increasing the amount of BN improved the anti-oxidation of the prepared C/SiC composites. This synergistic effect was induced by the assistance of BN in the LSI. More thermally stable SiC was formed in the composite, and fewer pores were formed in the composite, which reduced inward oxygen diffusion. The mechanical strength of the composite increased up to the addition of 3% BN and decreased thereafter due to increased brittleness from the presence of more SiC in the composite. Based on the anti-oxidation and mechanical properties of the prepared composites, we concluded that improved anti-oxidation of C/SiC composites can be achieved through BN-assisted LSI, although there may be some degradation of the mechanical properties. The desired anti-oxidation and mechanical properties of the composite can be achieved by optimizing the BN-assisted LSI conditions.

To investigate new applications for illite as an additive for carbon-based composites, the composites were prepared with and without illite at different heat-treatment temperatures. The effects of the heat-treatment temperature on the chemical structure, microstructure, and thermal oxidation properties of the resulting composites were studied. As the heat-treatment temperature was increased, silicon carbide SiC formation via carbothermal reduction increased until all the added illite was consumed in the case of the samples heat-treated at 2,300℃. This is attributed to the intimate contact between the SiO2 in the illite and the phenol carbon precursor or the carbon fibers of the preform. Among composites prepared at all temperatures, those with illite addition exhibited fewer pores, voids, and interfacial cracks, resulting in larger bulk densities and lower porosities. A delay of oxidation was not observed in the illite-containing composites prepared at 2,300℃, suggesting that the illite itself absorbed energy for exfoliation or other physical changes. Therefore, if the illite-containing C/C composites can reach a density generally comparable to that of other C/C composites, illite may find application as a filler for C/C composites. However, in this study, the illite-containing C/C composites exhibited low density, even when prepared at a high heat-treatment temperature of 2300℃, although the thermal oxidation of the resulting composites was improved.