In existing ceramic mold manufacturing processes, inorganic binder systems (Si-Na, two-component system) are applied to ensure the effective firing strength of the ceramic mold and core. These inorganic binder systems makes it possible to manufacture a ceramic mold and core with high dimensional stability and effective strength. However, as in general sand casting processes, when molten metal is injected at room temperature, there is a limit to the production of thin or complex castings due to reduced fluidity caused by the rapid cooling of the molten metal. In addition, because sodium silicate generated through the vitrification reaction of the inorganic binder is converted into a liquid phase at a temperature of 1,000 °C. or higher, it is somewhat difficult to manufacture parts through high-temperature casting. Therefore, in this study, a high-strength ceramic mold and core test piece with effective strength at high temperature was produced by applying a Si-Na-Ti three-component inorganic binder. The starting particles were coated with binary and ternary inorganic binders and mixed with an organic binder to prepare a molded body, and then heat-treated at 1,000/1,350/1,500 °C to prepare a fired body. In the sample where the two-component inorganic binder was applied, the glass was liquefied at a temperature of 1,000 °C or higher, and the strength decreased. However, the firing strength of the ceramic mold sample containing the three-component inorganic binder was improved, and it was confirmed that it was possible to manufacture a ceramic mold and core via high temperature casting.

Sewerage age more rapidly than other facilities, leading to the destruction of the pipeline. Therefore, the replacement of old sewer pipes through long-term construction is costly. In order to solve this problem, this study investigated the ferronickel based sewer pipe with improved chemichal resistance and durability from concrete rigidity pipe. ABAQUS was used as the finite element analysis program and the load was calculated by the method given in the sewage facility standard. Therefore, the results of this study can be referenced in the design and construction of sewer pipes.

PURPOSES: This study intends to develop an inorganic soil pavement material using industrial by-products and to evaluate its applicability as a road pavement material. METHODS: In this study, a compressive strength experiment was conducted based on the NaOH solution molarity and water glass content to understand the strength properties of the soil pavement material according to the mixing ratio of alkali activator. In addition, the strength characteristic of the inorganic soil pavement material was analyzed based on the binder content. The performance of the soil pavement was evaluated by conducing an accelerated pavement test and a falling weight deflectometer (FWD) test. RESULTS: As a result of the soil pavement material test based on the mixture ratio of alkali activator, it was identified that the activator that mixed a 10 M NaOH solution to water glass in a 5:5 ratio is appropriate. As a result of the inorganic soil pavement materials test based on the binder content, the strength development increased sharply when the amount of added binder was over 300 kg; this level of binder content satisfied 28 days of 18 MPa of compression strength, which is the standard for existing soil pavement design. According to the measured results of the FWD test, the dynamic k-value did not show a significant difference before or after the accelerated pavement testing. Furthermore, the effective modulus decreased by approximately 50%, compared with the initial effective modulus for pedestrian pavement. CONCLUSIONS: Based on these results, inorganic soil pavement can be applied by changing the mixture proportions according to the use of the pavement, and can be utilized as road pavement from light load roads to access roads.

본 연구에서는 페로니켈슬래그 기반 무기계 바인더와 혼합된 콘크리트를 사용한 강성관에 대하여 관로 내부 조사를 실시하였고, 경사계 및 스트레인게이지를 부착한 후 장기 계측을 위한 자동화계측시스템을 설치하여 장기 데이터를 분석하였다. 개발한 강성관과 일반관은 내부 상태를 촬영한 결과 모두 이상상태가 발견되지 않았고, 장기 변형률도 매우 유사한 결과가 측정되었다. 이를 통해 개발된 강성관은 상용품으로 활용하는데 문제가 없을 것으로 판단된다.

This study reviewed sulfuric acid resistance of high acid resistance of inorganic binder based on industrial by-products. As the results of test, the mix of high acid resistance of inorganic binder showed the excellent chemical resistance against aqueous solution of 10% H2SO4 comparing to the mix of OPC, however, the mass of inorganic binder rather increased while approximately 3.4% of mass loss ratio appeared during 7 days of material age of soaking in case of using portland cement usually.