As the decommissioning of domestic nuclear power plants (Gori Unit 1 and Wolseong Unit 1) becomes more visible, many research projects are being conducted to safely and economically decommissioning of domestic nuclear power plants (NPPs). After permanent shutdown, decommissioning of NNPs proceeds through decontamination, cutting of main equipment, waste disposal and site restoration stages. And various technologies are applied at each stage. In particular, remote cutting of neutron induced structures (RV, RVI, etc.) is a technology used in developed countries in the cutting stage, and remote cutting has been evaluated as a core technology for minimizing workers’ radiation exposure. Generally, remote cutting technologies are divided into mechanical/thermal/electrical cutting. Among various thermal cutting technologies, plasma arc cutting (PAC) is more economical and easily to remote control than other cutting technologies, and is also effective in cutting STS304 plates. PAC is a thermal cutting technology that melts the base material at the cutting area with a plasma arc heat source and removes melted material by blowing it out with cutting gas. The cutting quality depends on the stand-off distance and power (current), material thickness, cutting speed, etc., while double arcing will occur if the cutting conditions are not suitable. A monitoring system that can confirm double arcing during remote cutting is necessary because double arcing can reduce cutting quality, increase secondary waste (increase kerf and aerosol), and cause non-cutting. In this study, we used an ultrahigh-speed camera equipped with a band-pass filter to capture clear arc shapes, and measured voltage waveforms with a data acquisition system. We studied a monitoring method that can confirm the occurrence of double arcing by synchronizing the obtained arc shape and voltage waveform, and the effects of double arcing on the STS304 plates. The results of this study are expected to be helpful in the development of the remote cutting process using plasma arc cutting when decommissioning of domestic NPPs.

Due to the necessity of isolating spent nuclear fuel (SNF) from the human life zone for a minimum of 106 years, deep geological disposal (DGD) has emerged as a prominent solution for SNF management in numerous countries. Consequently, the resilience of disposal canisters to corrosion over such an extended storage period becomes paramount. While copper exhibits a relatively low corrosion rate, typically measured in millimeters per million years, in geological environment, special attention must be directed towards verifying the corrosion resistance of copper canister welds. This validation becomes inevitable during the sealing of the disposal canister once SNFs are loaded, primarily because the weld zone presents a discontinuous microstructure, which can accelerate both uniform and localized corrosion processes. In this research, we conducted an in-depth analysis of the microstructural characteristics of copper welds manufactured by TIG-based wire are additive manufacturing, which is ideal for welding relatively large structures such as a disposal canister. To simulate the welds of copper canister, a 12 mm thick oxygen-free plate was prepared and Y and V grooves were applied to perform overlay welding. Both copper welding zones were very uniform, with negligible defects (i.e., void and cracks), and contained relatively large grains with columnar structure regardless of groove types. For improving microstructures at welds with better corrosion resistance, the effect of preheat temperature also investigated up to 600°C.

Metals such as stainless steel and alloy 600 are used as structures and materials in nuclear power plants due to their excellent mechanical properties and heat resistance. And recently thermal and mechanical cutting technologies are being actively researched and developed for dismantling NPP. Among them, the mechanical cutting method has the advantage of less secondary waste generation such as fume and fine dust, but according to the wider the cutting range, the reaction force and the cutting device size are increased. In this paper, plasma assisted milling has been proposed to reduce the reaction force and device size, and the plasma efficiency was measured for SUS 316L. The plasma torch was operated at the level of 3 to 4 kW so that it was heated only without cutting. And the feedrate was set at 150 to 250 mm/min. The test confirmed that the plasma efficiency was 35% about SUS 316L, and it is expected that the numerical analysis using these test results can be used as basic data for plasma assisted milling.

During the decommissioning of a nuclear power plant, the structures must be dismantled to a disposal size. Thermal cutting methods are used to reduce metal structures to a disposal size. When metal is cut using thermal cutting methods, aerosols of 1 μm or less are generated. To protect workers from aerosols in the work environment during cutting, it is necessary to understand the characteristics of the aerosols generated during the cutting process. In this study, changes in aerosol characteristics in the working environment were observed during metal thermal cutting. The cutting was done using the plasma arc cutting method. To simulate the aerosols generated during metal cutting in the decommissioning of a nuclear power plant, a non-radioactive stainless steel plate with a thickness of 20 mm was cut. The cutting condition was set to plasma current: 80 A cutting speed: 100 mm/min. The aerosols generated during cutting were measured using a highresolution aerosol measurement device called HR-ELPI+ (Dekati®). The HR-ELPI+ is an instrument that can measure the range of aerodynamic diameter from 0.006 μm to 10 μm divided into 500 channels. Using the HR-ELPI+, the number concentration of aerosols generated during the cutting process was measured in real-time. We measured the aerosols generated during cutting at regular intervals from the beginning of cutting. The analyzed aerosol concentration increased almost 10 times, from 5.22×106 [1/cm3] at the start of cutting to 6.03×107 [1/cm3] at the end. To investigate the characteristics of the distribution, we calculated the Count Median Aerodynamic Diameter (CMAD), which showed that the overall diameter of the aerosol increased from 0.0848 μm at the start of cutting to 0.1247 μm at the end of the cutting. The calculation results were compared with the concentration by diameter over time. During the cutting process, particles with a diameter of 0.06 μm or smaller were continuously measured. In comparison, particles with a diameter of 0.2 μm or larger were found to increase in concentration after a certain time following the start of cutting. In addition, when the aerosol was measured after the cutting process had ended, particles with a diameter of 0.06 μm or less, which were measured during cutting, were hardly detected. These results show that the nucleation-sized aerosols are generated during the cutting process, which can explain the measurement of small particles at the beginning of cutting. In addition, it can be speculated that the generated aerosols undergo a process of growth by contact with the atmosphere. This study presents the results of real-time aerosol analysis during the plasma arc cutting of stainless steel. This study shows the generation of nucleation-sized particles at the beginning of the cutting process and the subsequent increase in the aerosol particle size over time at the worksite. The analysis results can characterize the size of aerosol particles that workers may inhale during the dismantling of nuclear power plants.

Nowadays, transferred type arc plasma torches have been widely present in industrial applications, in particular, using melting pool of electrically conducting materials such as arc furnace, welding and volume reduction of radioactive wastes. In these applications, the melting pools are normally employed as an anode, thus, heat flux distributions on anode melting pool need to be characterized for optimum design of melting pool system. For this purpose, we revisited the one-dimensional model of the anode boundary layer of arcs and solved governing equations numerically by using Runge-Kutta method. In addition, the direct melting process of non-combustible wastes in the crucibles were discussed with the calculation results.

Plasma Arc Melter (MSO) system has been developed for the treatment and the stabilization of various kinds of hazardous and radioactive waste into the readily disposable solidification products. Molten salt oxidation system has been developed for the for the treatment of halogen- and sulfurbearing hazardous and radioactive waste without emissions of PCDD/Fs and acid gases. However, PAM system has showed some difficulty in the off-gas treatment system due to the volatilization of radionuclides and toxic metals at extremely high-temperature plasma arc melter and the emissions of acid gases. MSO system has also showed the difficulty in the treatment of spent molten salt into the disposable waste form. Present study discussed the results of organics destruction performance tests for the PAM-MSO combination system, which is proposed and developed to compensate the drawbacks of each system. The worst-case condition tests for the organics destruction were conducted at lowest temperatures and the worst-case condition tests for the retention of metals and radionuclides were conducted at highested temperatures under the range of normal operating condition. For the worst-case organic destruction test, C6H5Cl was selected as a POHCs (Principal Organic Hazardous Constituents) because of its high incinerability ranking and the property of generation of chlorine gases and PCDD/Fs when incompletely destroyed. Simulated concrete waste spiked with 1 L of C6H5Cl was treated and the emissions of 17 kinds of PCDD/Fs and other hazardous gases such as CO, THCs, NOx, SO2 and HCl/Cl2 were measured. For the worst-case condition tests for the retention of metals and radionuclides, Pb and Cs were selected because of its high volatility characteristics. The emissions of PCDD/Fs was extremely lowered than the emission limit and those of other hazardous constituents were below their emission limit. The results of performance tests on the organics destruction suggested that tested PAM-MSO combination system could readily treat PCBs-bearing spent insulation liquid, spent ion-exchange resins used for the treatment of spent decontamination liquid in the decommission process and the concreted debris bearing hazardous organic coating materials. The decontamination factor of Cs and Co were 1.4×105, 1.4×105, respectively. The emisison of Pb was 0.562 ppm. These results suggested that tested PAM-MSO system treated low-level radioactive and pb-bearing mixed waste.

Present study investigated the waste form integrity of melted products generated from PAM-MSO system, which is proposed and developed to compensate the drawbacks of each system. The disposal suitability of the melting solidification products generated from the plasma arc melting treatment of pulverized cement debris spiked by Pb, Cd and Cs, as indicators of typical hazardous metals and radionuclides existed in the low-level mixed waste in the KHNPPs. The final waste form obtained by the test was evaluated for suitability for disposal. The compressive strength was 261.10 MPa, showing much higher values when compared to other waste form products. The compressive strength of both the sample after irradiation with 107 Gy radiation and that after long-term submersion test (90 days) satisfied the disposal criteria. As a result of the leaching test conducted according to the ANS 16.1 test method, it was confirmed that the leaching index satisfies the disposal criteria.

This facility was developed to investigate the characteristics of metal oxide and to secure operational technology through hydrogen supply to 100 kW capacity transferred arc plasma torch and melting furnace under anoxic conditions. Besides, the emission of pollutants generated during operation was minimized by burning the exhaust gases in the next combustion chamber and by applying a SNCR, a scrubber, etc. The main target object was determined as a metal oxides generated as radioactive wastes when dismantling the nuclear power plant. The metal alloy was produced by supplying hydrogen during the melting process of the metal oxide. The reaction equation is as follows: Fe + M(Metal)On + H2(Gas) → FeM + Slag + H2O In this paper, operating conditions according to the melting temperature and hydrogen supply with iron and metal oxides were investigated, and the chemical characteristics of the alloyed metal and Slag were analyzed. The result of this study can be used as fundamental data for the treatment and disposal of metal wastes.

In the present work, a three-phase AC arc plasma torch system is proposed to separate inorganic radioactive materials from the organic liquid waste. For this purpose, first, assuming the resistance of arc plasma ranges between 0.1 and 0.2 ohm, we designed a three-phase AC arc plasma power supply with the power level of 20 kW. Then, a three phase arc plasma torch consisting of three carbon rods with the diameter of 20 mm was designed and mounted on a cylindrical combustion chamber with the inner diameter of 150 mm. Detail design and basic performance of the plasma system were presented and discussed for application to the treatment of radioactive slurry wastes.

This study aims to investigate the effect of an aluminum chromium nitride (AlCrN) coating on tool wear and hole quality in the conventional drilling process of carbon fiber-reinforced plastic (CFRP) composites, titanium alloy (Ti), and CFRP–Ti stack workpieces popular in the aerospace industry. The advanced arc plasma acceleration (APA) method of physical vapor deposition (PVD) was used for all AlCrN coatings. The drilling experiments were conducted with uncoated drills as well as AlCrN-coated drills. When drilling CFRP only, the AlCrN coating was removed at the drill cutting edges and the margin area, which suggests the carbon fibers abraded the coatings. When drilling Ti only, the AlCrN-coated drill mitigated the Ti adhesion formation, which resulted in less tool wear. In addition, hole quality for both CFRP and Ti was improved when the coating was used versus the uncoated tool. The machinability of CFRP–Ti stacks in the drilling process was improved by utilizing the advanced AlCrN coating on the WC tool in terms of drilling forces and hole quality parameters such as average hole size, average hole roundness, hole surface roughness, and Ti exit burr height.

Wire arc additive manufacturing (WAAM) is being considered as a technology to replace the conventional manufacturing process of titanium alloys. However, coarse β grains, which can extend through several deposited materials, result in strong textures and anisotropy. As a solution, we study the plastic deformation effects of ultrasonic needle peening (UNP) on the microstructure. UNP treated materials deform plastically and the dislocation density increases. Fine α+α' grains with low aspect ratio are observed in the UNP treated specimens. UNP treated WAAM Ti-6Al-4V alloys have higher strength and lower elongation than those characteristics of WAAM Ti-6Al-4V alloys. Due to UNP treatment, the z-axis directional specimens exhibit a greater effect of reducing elongation than do the x-axis directional specimens. The UNP treatment produces fine grains in proportion to the number of times UNP is performed, thereby increasing strength. UNP processes produce a large number of dislocations in the WAAM Ti-6Al-4V alloys, with the most dislocations being formed at the surface.

In this study, a new method of rapid preparation of carbon nanotube (CNT) solution with highly dispersed morphology by free arc excitation is proposed, which shortens the time of the preparation of CNT solution with low concentration. The principle is that the high-energy flow density heat generated by the free arc makes the vaporizable substance coated on the surface of CNTs vaporize rapidly, and then generates the bulk increasing motion, which makes the CNTs aggregates dispersed, and finally forms the CNTs gas-phase dispersion monomer with high dispersion or the cross-linking morphology of few CNTs. In this paper, the influence of gum Arabic (GA) and deionized water (DI water) contents in CNTs mixed electrode on the dispersion of CNTs in different environments (gas phase and liquid phase) is explored. In the limited case of this work, the dispersion effect is better when the mass ratio of CNTs, GA and DI water is 1:0.04:3.96 in the liquid-phase environment. The preparation method reported in this work is expected to be a rapid way to obtain low-concentration nanodispersion.

To investigate the effect of gas dispersing carbon nanotubes (CNTs) and hot pressing method on the transparency and the conductivity of thin films, the free arc was used to disperse the CNTs in a high dispersion rate, and the dispersed CNTs were rapidly pressed into the surface of the PET film by hot pressing to obtain electrical conductivity. The relationship between the light transmission and sheet resistance of the film was studied by changing the deposition time and the presence or absence of electrostatic adsorption. It was found that the CNTs modified film still retains good electrical conductivity (sheet resistance up to 6 × 104 Ω, light transmittance 69%) through the cleaning of surfactants and ultrasonic waves, which proves that hot pressing is a simple physical method to achieve effective combination of CNTs and films.

본 논문에서는 영화에서 인물의 극적인 등장, 등장 인물 간의 관계를 효과적으로 표현하 고자 할 때 주로 사용하는 영화 촬영 기법 ‘아크 트래킹 샷’을 비주얼 노블 게임에 카메라 연출을 설계 및 구현하여 적용하였다. 비주얼 노블은 소설을 읽듯 이야기 진행에 중 점을 둔 게임의 한 장르로 이미지, 사운드 등 시청각적 요소를 첨가하여 이야기의 몰입을 돕는다. 그러나 기존 비주얼 노블의 카메라는 정적이며 움직임이 극히 제한되어 있어 플레이어의 이야기 몰입도를 높이기에는 어려움이 있다. 이를 극복하고자 이야기의 전달이 중요하다는 공통점을 가진 영화의 촬영 기법 아크 트래킹 샷을 3D 게임 엔진에 가상의 카메라 트래킹 레일을 만들고 카메라에 적용하는 과정을 통해 비주얼 노블의 카메라 연출에 적용하였다. 영화 연출 기법을 비주얼 노블 게임콘텐츠에 적용하면서 기존 비주 얼 노블 연출의 단점을 극복하고 역동적인 카메라 움직임은 플레이어에게 몰입을 유지 시키는 작용을 하며 제작자가 전달하고자 하는 감정과 의미를 더욱 효과적으로 전달할 수 있도록 구현하였다.