세계적인 환경 규제로 인해 마그네슘 합금과 같은 경량 소재에 대한 수요가 증가하고 있으며, 마그네슘 합금 소재의 다양한 산업계 적용을 위한 용접 및 접합 방식에 대한 연구도 지속적으로 수행되고 있다. 앞선 Part I 연구에서는 마그네슘 합금에 대한 파이버 레이저 Bead on Plate(BOP) 실험을 수행하여 맞대기 용접 조건의 확보를 위한 기초 연구를 수행하였으며, 본 연구에서는 Part I의 기초 BOP 실험에서 도출된 적합한 레이저 출력과 용접 속도를 바탕으로 두께 3mm의 AZ31B 마그네슘 합금에 대해 맞대기 용접을 시행하였고, 인장시험 및 경도시험을 수행한 후 기계 물성 데이터를 분석하였다. 분석 결과 레이저 출력 2.0 kW, 50 mm/s (Heat input)의 조건에서 항복강도 151.5 MPa, 인장강도 224.1 Mpa으로 우수한 인장, 항복강도를 얻을 수 있었다.

Because of the International Maritime Organization(IMO)'s regulation to regulate emissions of ships, a change is taking place to replace ship fuels from Heavy Fule Oil(HFO) to Liquefied Natural Gas(LNG). In the case of LNG, it is a material obtained by liquefying Natural Gas(NG), and it is -163 degrees below zero, and the volume is reduced to 1/600 level. The material of the tank that can store LNG must be a material that can safely store LNG in a cryogenic environment, and the materials of the tank that can store LNG are limited in the International Code of the Construction and Equipment of Ships Carrying Liquefied Gases in Bulk(IGC Code). Among the materials listed in the IGC Code, 9% nickel steel is used as a material for LNG fuel propulsion tanks that are recently ordered because of relatively high mechanical properties under cryogenic environments. In this study, the mechanical properties of butt welds were measured following the weld reliability evaluation of Flux Cored Arc Welding(FCAW) butt welds made of 9% nickel steel by PARTI. The measured mechanical properties are tensile strength, bending strength, hardness, and cryogenic impact test required by the classification for Welding Procedure Specification(WPS) approval.

Because of the International Maritime Organization(IMO)'s regulation to regulate emissions of ships, a change is taking place to replace ship fuels from Heavy Fule Oil(HFO) to Liquefied Natural Gas(LNG). In the case of LNG, it is a material obtained by liquefying Natural Gas(NG), and it is -163 degrees below zero, and the volume is reduced to 1/600 level. The material of the tank that can store LNG must be a material that can safely store LNG in a cryogenic environment, and the materials of the tank that can store LNG are limited in the International Code of the Construction and Equipment of Ships Carrying Liquefied Gases in Bulk(IGC Code). Among the materials listed in the IGC Code, 9% nickel steel is used as a material for LNG fuel propulsion tanks that are recently ordered because of relatively high mechanical properties under cryogenic environments. In this study, butt welding was performed on a 9% nickel steel material using Flux Cored Arc Welding(FCAW), the most widely used welding method in shipyards. In PARTI, after securing the welding conditions, cross-sectional observation results analysis, liquid penetrating test, and radiographic test were performed to verify the reliability of the weld.

LNG makes cryogenic conditions, so metals without low-temperature brittleness must be used. The International Maritime Organization (IMO) defines 9% Nickel steel, STS304L, 36% Nickel steel and Al5083 as metals that can be used in cryogenic conditions through the IGC Code. In this study, Al5083-O was studied to minimize welding distortion, and verified through finite element analysis and experiments. The block dumping method, which is advantageous in terms of analysis time and cost, was used, not the continuous heat source method. The constraint models with the thickness direction and the tensile force model were compared with the reference model, it was confirmed that the tensile force model had no significant effect. After verifying through the experiment, it was confirmed that the trend of the finite element analysis model was consistent with the experiment. Through this study, a welding distortion minimization model could be found with the block dumping method. It is judged that simulation of many models through short time analysis will be of great help in the field.

In this study, the curvature FSW experiments were performed with the 2 mm thickness of Al 5083-O using by the 5 axis(X/Y/Z/A/C) position control system. For the mechanical test of the butt joints, the tungsten heavy alloy as the tool material without necessary after finishing the heat treatment such as quenching was used. In particular, the insertion depth and the welding speed was changed at the constant rotation speed in order to select the optimum FSW condition. The test results were visually satisfactory for the approximate joint length of 300 mm. Sound joint was formed at the condition of 1.9 mm-1000 rpm-100 mm/min and its tensile strength of joint was the most high almost the same as that of the base material.

본 연구에서는 도그 피스 설치량에 따른 용접 변형 실험을 수행하여 용접 변형 감소 효과를 정량적으로 평가하였고, 도그 피스 설치를 고려한 용접 변형 해석 방법을 제안하였다. 용접 변형 실험 결과, 도그 피스 설치량이 증가할수록 용접 변형이 감소하며 최대 74%의 변형 감소 효과가 있음을 확인하였다. 원판형 열속 모델을 사용한 열탄소성 유한요소 해석을 활용하여 도그 피스 설치를 고려한 용접 변형 해석 방법을 제안하고, 해석 결과와 실험 결과가 좋은 유사성을 보이고 있음을 확인하였다. 본 해석 방법은 현행 도그 피스 설치량에 대한 적정 여부를 평가하거나 도그 피스 사용량을 절감할 수 있는 설치 가이드를 마련하기 위한 해석적 툴로 활용될 수 있다.

The purpose of this study is to determine more variables in welding characteristics of ATOS(steel for automobile structure) 80 high tensile steel available in market, and in terms of welding using GMAW(gas metal arc welding), this study seeks to examine how welding characteristics of ATOS 80 may vary depending on protrusion length of wire electrode. The major characteristics of this study can be summed up as follows, this study analyzed welding characteristics of ATOS 80 by changing the protrusion length of wire electrode (10㎜, 15㎜ and 20㎜) in welding section, and also used visual inspection and radiograph test to examine observations of major defects on welding section.

The purpose of this study is to determine more variables in welding characteristics of ATOS(Steel for Automobile Structure) 80 high tensile steel available in market, and examine how welding characteristics of ATOS 80 vary depending on changes in improvement angle of welding sections. In regard to major characteristics of this study, it focused on analyzing welding characteristics of ATOS 80 by changing improvement angle of welding sections into 40°, 50° and 60° and by changing root gap into 2㎜ and 3㎜. And it also used radiograph test to examine observations of major defects on welding section.