As modern industries are highly being developed, it is required that mechanical parts have to be manufactured with a high precision. In order to have precise parts, error-free designs have to be done before manufacturing with accuracy. For this intention being fulfilled, a mechanical analysis is essential for design proof. Nowadays, FEM simulation is a popular tool for verifying a machine design. In this paper, an impeller, being utilized in a compressor or an oil mixer as an actuator, is studied for an evaluation. The purpose of this study is to present a safety of an impeller for a proof of its mechanical stability. A static analysis for stress, strain, and deformation within a regular usage is examined. This simulation test shows 357.26×106 Pa for maximum equivalent stress and 0.207mm for total deformation. A fatigue test is carried to provide durability and its result shows that minimum safety factor is 3.2889, which guarantees that it runs without a fatigue failure in 106 cycles. The natural frequencies for the impeller is ranged from 228.09Hz to 1,253.6Hz for the 1st to the 6th mode. Total deformations at these natural frequencies are shown from 6.84mm to 12.631mm. Furthermore, Campbell diagram reveals that a critical speed is not found throughout regular rotational speeds. From the test results for the analysis, this paper concludes that the suggested impeller is proved for its mechanical safety and good to utilize at industries.
본 연구에서는 다공성 보와 논로컬 매개변수 사이의 관계에 대한 유한요소해석을 수행한다. 논로컬 매개변수는 다공성 보의 결함을 표현하는 변수들로 정의하여, 하중조건 및 경계조건에 대한 수치모사를 통해 계산한다. 다공성 보와는 반대 개념의 결함을 가지는 보에 대한 해석도 수행하였다. 이러한 보들의 거동은 논로컬 매개변수의 항으로 표현하였으며, 이 매개변수는 구멍의 지름의 제곱 그리고 원기둥 지름의 세제곱에 비례하는 것을 확인하였다. 특히 작은 원기둥을 가지는 보에 축하중을 가하는 경우, 예상과는 다르게 3 차원 유한요소 해석 결과와 2차원 평면응력 해석 결과는 다름을 알 수 있었다.
Mechanical components are to be produced with accurate dimensions in order to function properly in assemblies of a machine. Once designs of mechanical components are created, designers examine the designs by adopting many known experimental methods. A primary test method includes stress and strain evaluation of structural parts. In addition, fatigue test and vibration analysis are an important test method for mechanical components. Real experiments at a laboratory are established when products are manufactured. Since design changes should be done before producing the designs in factories, rapid modifications for new designs are required in production industries. FEM simulation is a proper choice for a design evaluation with speed at a detail stage in design process. This research focuses modeling and mechanical simulation of a mechanical component in order to ensure structural safety. In this paper, a universal joint, being used in driving axels of vehicles, is studied as a target component. A design model is created and tested in some ways by using commercial software of FEM. The designed component is being twisted to transmit heavy power and thus, torsional stress should be under strengths of the component’s material. The next is fatigue analysis to convince fatigue cycles to be within the endurance limit of the material. Another test is a vibration analysis for rotational components. This research draws final conclusions from these test analyses and recommends whether the designed model is under safety condition in terms of mechanical structure.
Recently, the need of weight reduction has been required in automobile industry. In this paper, we aim to evaluate the composite sandwich panel to substitute original steel structure of commercial vehicle. The compressive and drum-peel tests were conducted to consider core materials and resin system of the sandwich panel. Based on the test, we decided the core reinforcement and matrix materials of the panel. As a result, the composite panel were composed of aluminum profile, glass fiber prepreg and aluminum honeycomb. We also confirmed the weight reduction ratio and structural safety compared to prior steel structure components by bending test and FEM simulation.
The latest weight reduction research of automotive industry and technology was improved. In this paper, we aim to evaluate the composite frame to manufacture the floor assembly of commercial vehicle. The design of subframe incorporated into the floor module was determined by FEM(Finite Element Method) simulation. The mechanical properties used for the simulations were obtained from the tests for samples of glass fiber/epoxy composites. We made two kinds of pultrusion products, one was aluminum profile, the other was unidirectional composites with aluminum profile. Based on the results from the simulation and bending test, the design of the subframe was finally determined prior to adoption of the commercial vehicle floor.
지진해일 위험재해도의 작성과 재해경감대책 수립을 위해서는 연안역의 상세한 수심 및 지형을 이용한 시뮬레이션이 요구되고 있다. 본 연구에서는 Beowulf 병렬계산을 통해 동해 전 영역에서 정밀산정이 가능한 병렬유한요소모형을 이용하여 1993년 7월 12일 동해안에 내습한 지진해일에 대한 시뮬레이션을 수행하고, 그 계산 결과와 관측치와의 비교결과를 제시한다. 또한, 해안에서의 지진 해일고의 통계적 분포에 대해 논하며, 해안에서의 지진해일고의 파고분포가 전반적으로 대수정규분포를 따르는 경향을 제시하였다.