Heavy water primary system decontamination technology is essential to reduce worker exposure and improve safety during maintenance and decommissioning of nuclear facilities. Advanced decontamination technology development aims to secure controlled decontamination technologies that can reduce the cost of radiation exposure and dramatically reduce the amount of secondary waste generated when decontaminating large equipment and large-area facilities. We conducted a study to identify candidate corrosion inhibitors through the literature and analyze the degree of corrosion of carbon steel samples. Countries with advanced nuclear technology have developed chemical decontamination technology for the entire nuclear power generation system and applied it to the dismantling and maintenance of nuclear power plants. In the decontamination process, the corrosion oxide film must be removed. If the base metal is corroded by the decontaminant in this process, additional secondary waste is generated and treatment costs increase. Therefore, it is necessary to develop a corrosion inhibitor that inhibits the corrosion of the carbon steel base metal in the decontamination process to generate a secondary waste liquid that is favorable for waste reduction and treatment. In this presentation, a study was conducted to analyze the extent of corrosion on a carbon steel base material and identify candidate materials for corrosion inhibition testing. Samples were analyzed using optical microscopy and EPMA analysis to determine the thickness of the corroded oxide film. EPMA analysis also allowed us to map the elemental distribution of the carbon steel corrosion layer, which we plan to quantify in the future. The candidate materials for organic-based corrosion inhibitor were also selected based on their inhibition mechanism; having high electronegative elements for coordinate covalent bonding at metal surface and hydrophobic nonpolar group for preventing access of corrosive substances.The selection of candidate materials for corrosion inhibition testing was based on the mechanism of the corrosion inhibitor. Organic-based corrosion inhibitors are adsorbed by donor-acceptor interactions between metal surfaces and highly electronegative elements. Corrosion can also be inhibited by arranging hydrophobic nonpolar groups on metal surfaces in the solution direction to prevent access of corrosive substances.
Pressurized Heavy Water Reactors (PHWR) have stored ion exchange resins, which are used in deuteration, dehydrogenation systems, liquid waste treatment systems, and heavy water cleaning systems, in spent resin storage tanks. The C-14 radioactivity concentration of PHWR spent resin currently stored at the Wolseong Nuclear Power Plant is 4.6×10E+6 Bq/g, which exceeds the limited concentration of low-level radioactive waste. In addition, when all is disposed of, the total radioactivity of C-14, 1.48×10E+15 Bq, exceeds the disposal limit of the first-stage disposal facility, 3.04×10E+14. Therefore, it is currently impossible to dispose of them in Gyeongju intermediate- and low-level disposal facilities. As to dispose of spent resins produced in PHWR, C-14 must be removed from spent resins. This C- 14 removal technology from the spent resin can increase the utilization of Gyeongju intermediate- and low-level disposal facilities, and since C-14 separated from the spent resin can be used as an expensive resource, it is necessary to maximize its economic value by recycling it. The development of C-14 removal technology from the spent resin was carried out under the supervision of Korea Hydro & Nuclear Power in 2003, but there was a limit to the C-14 removal and adsorption technology and process. After that, Sunkwang T&S, Korea Atomic Energy Research Institute, and Ulsan Institute of Science and Technology developed spent resin treatment technology with C-14-containing heavy water for the first and second phases from 2015 to 2019 and from 2019 to the present, respectively. The first study had a limitation of a pilot device with a treatment capacity of 10L per day, and the second study was insufficient in implementing the technology to separate spent resin from the mixture, and it was difficult to install on-site due to the enlarged equipment scale. The technology to be proposed in this paper overcomes the limitations of spent resin mixture separation and equipment size, which are the disadvantages of the existing technology. In addition, since 14CO2 with high concentration is stored in liquid form in the storage tank, only the necessary amount of C-14 radioactive isotope can be extracted from the storage tank and be used in necessary industrial fields such as labeling compound production. Therefore, when the facility proposed in this paper is applied for treating mixtures in spent resin tanks of PHWR, it is expected to secure field applicability and safety, and to reflect the various needs of consumers of labeled compound operators utilizing C-14.
According to IAEA PRIS, there is no record of dismantling commercial heavy water reactors among 57 heavy water reactors around the world. In Canada, which has the largest number of heavy water reactors, three of the 22 commercial heavy water reactors with more than 500 MW are permanently suspended, Gentilly unit 2 (2012), Pickering unit 2 (2007), and Pickering unit 3 (2008), all of which chose a delayed decommissioning strategy. On the other hand, Wolsong unit 1, which will be the world’s first heavy water reactor to be dismantled commercially, will be immediately carried out as a decommissioning strategy. KHNP has established various cooperation systems with advanced companies and international organizations related to overseas NPP decommission and is actively exchanging technologies. Among them, the most important focus is on research cooperation related to COG (CANDU owners Group). The first case is a joint study on Conceptual Calandria Segmentation. Four areas of process, waste management, ALARA, and cost for decommissioning reactors to be submitted to Canadian regulators for approval of Pickering and Gentilly-2’s preliminary decommissioning plan have been evaluated, and research on Wolsong unit 1 is currently underway. The second case is Decommissioning and long-term waste management R&D. Although the technical maturity is low, it studies the common interests of member companies in the decommissioning of heavy water reactor power generation companies and long-term waste management. Robotics for dismantling high-radiation structures, C- 14, H-3 measurement and removal methods, and concrete decontamination technology, which are characterized by heavy water, are being actively studied. KHNP is strengthening international cooperation with COG to prepare for the successful decommissioning of Wolsong unit 1. Based on previous studies by Pickering and Gentilly-2, an evaluation of the decommissioning of Wolsong unit 1 reactor is being conducted. In addition, it is preparing for decommissioning through experience analysis of the pressure tube replacement project.
KHNP is carrying out international technical cooperation and joint research projects to decommission Wolsong unit 1 reactor. Construction data of the reactor structures, experience data on the pressure tube replacement projects, and the operation history were reviewed, and the amount of dismantled waste was calculated and waste was classified through activation analysis. By reviewing COG (CANDU owners Group) technical cooperation and experience in refurbishment projects, KHNP’s unique Wolsong unit 1 reactor decommissioning process was established, and basic design of a number of decommissioning equipment was carried out. Based on this, a study is being conducted to estimate the worker dose of dismantling workers. In order to evaluate the dose of external exposure of dismantling workers, detailed preparation and dismantling processes and radiation field evaluation of activated structures are required. The preparation process can be divided into dismantlement of existing facilities that interfere with the reactor dismantling work and construction of various facilities for the dismantlement process. Through process details, the work time, manpower, and location required for each process will be calculated. Radiation field evaluation takes into account changes in the shape of structures by process and calculates millions of areas by process, so integrated scripts are developed and utilized to integrate input text data. If the radiation field evaluation confirms that the radiation risk of workers is high, mutual feedback will be exchanged so that the process can be improved, such as the installation of temporary shields. The results of this study will be used as basic data for the final decommissioning plan for Wolsong unit 1. By reasonably estimating the dose of workers through computer analysis, safety will be the top priority when decommissioning.
The safety of a KTC-360 transport cask, a large-capacity pressurized heavy-water reactor transport cask that transports CANDU spent nuclear fuel discharged from the reactor after burning in a pressurized heavy-water reactor, must be demonstrated under the normal transport and accident conditions specified under transport cask regulations. To confirm the thermal integrity of this cask under normal transport and accident conditions, high-temperature and fire tests were performed using a one-third slice model of an actual KTC-360 cask. The results revealed that the surface temperature of the cask was 62°C, indicating that such casks must be transported separately. The highest temperature of the CANDU spent nuclear fuel was predicted to be lower than the melting temperature of Zircaloy-4, which was the sheath material used. Therefore, if normal operating conditions are applied, the thermal integrity of a KTC-360 cask can be maintained under normal transport conditions. The fire test revealed that the maximum temperatures of the structural materials, stainless steel, and carbon steel were 446°C lower than the permitted maximum temperatures, proving the thermal integrity of the cask under fire accident conditions.