Molten Salt Reactor (MSR) is one of the 4th generation nuclear power systems which is its verified technology in physically and chemically. Among the various salts used for MSR system, the eutectic composition of NaCl-MgCl2 system maintains the liquid state at around 450°C, in the same time, it has high solubility for nuclear fuel chlorides. This characteristic has high advantage for lowering the operating temperature for the MSR, which could reduce the problem of hightemperature corrosion by salt for structural materials significantly. In particular, since MgCl2 has the similar standard reduction potential with nuclear fuel, is used as a surrogate for, many basic researches have been conducted for verifying characteristic of MgCl2. It is well-known that main short-advantage of MgCl2 is hygroscopic properties. MgCl2 changes to MgCl2-xH2O state easily by absorbing moisture in air condition. The hydrated MgCl2 is producing MgOHCl by thermally decomposing at high temperature, the formed MgOHCl corrodes structural materials, even small amount of MgOHCl gives significant damage. Therefore, the purification of MgCl2 has been required for long-term operation of MSR using MgCl2 as a base salt. In this study, the purification of eutectic composition salt for NaCl-MgCl2 has been mainly performed by considering its thermodynamic properties and electrochemical characteristic, and the experimental results have been discussed.

Molten salt reactor (MSR) uses fluoride or chloride based molten salt as a coolant of the system, and fuel materials are dissolved in the molten salt, therefore it can be act as both coolant and nuclear fuel. A few issues have arisen from early-stage research and development program of MSR from Oak Ridge National Laboratory, including corrosion of structural materials and fission product management. For investigating the effect of additives on corrosion of structural materials, Mg(OH)2 and MgCl2*6H2O are added into the NaCl-MgCl2 eutectic salt. Prepared chloride salt is injected into the autoclave in the glove box, as well as corrosion coupons for candidate structural materials for molten chloride salt reactor, SS316, Alloy 600, and C-276 are also prepared. The temperature is set as 700°C. After 500 h corrosion experiment, the samples are taken out from the autoclave, and they are analyzed with scanning electron microscopy (SEM) and energy-dispersive X-ray spectroscopy (EDS). SS316 samples show weight loss with all salt conditions, while Alloy 600 and C-276 show weight gain after the corrosion experiment.

Molten salt is one of the promising medium materials for molten salt reactors and energy storage systems. Molten salt is advantageous for better physical properties such as low melting point and high boiling point, high energy capacity, high thermal conductivity, and high thermal stability than other medium materials such as water or liquid metals. However, the corrosivity of the molten salt is one of the main factors that disturbs the various applications of the molten salt. On the other hand, metallic 3-D printing technologies have developed by leaps and bounds over the past 20 years and show potential for use in cutting-edge industries such as aerospace and military purposes. However, the biggest problem of 3-D printed products is that the mechanical and physical properties are very weak along the laminated plane that was generated during the manufacturing process. In particular, other research showed that corrosion is vulnerable through the laminated surface, and corrosion along the laminated plane is not completely mitigated through a general heat treatment process although the microstructure of the surface is evaluated to be partially mitigated by the heat treatment. In this study, molten salt corrosion behaviors of simple Ni-based alloy with a composition of 80Ni- 20Cr were analyzed. Ni-based alloys were fabricated by casting and 3-D printing, and some of the 3-D printed specimens were thermally treated at 1,273 K for 1 hour to examine the effects of heat treatment on corrosion behaviors. In molten eutectic NaCl-MgCl2 melts at 973 K, Ni-based alloys were corroded for 1, 3, 7, and 28 days and their microstructural changes were analyzed by SEM-EBSD-EDS and OM. The corrosion behaviors of the alloy were also evaluated by the salt composition measured with ICPOES. 3-D printed alloy with post-treatment showed more resistivity to the molten salt corrosion than as-fabricated 3-D printed alloy. However, the corrosion rate of the 3-D printed specimen after heat treatment was still higher than that made by casting.

The density of molten salts is the most important property in the development of molten salt reactor (MSR). The density value measured through the experiment is also very valuable as a gold standard for the validation of the prediction models based on molecular dynamics or other computational methods. To the best of our knowledge, the experimental density data of the ternary NaCl-MgCl2- UCl3 salt system as a MSR candidate fuel salt have never been reported previously. In this study, density measurement experiment of high-temperature molten salt of NaCl-MgCl2 and NaCl-MgCl2- UCl3 was conducted using a previously-developed density measurement system based on the maximum bubble pressure (MPB) method. As a result of the experiment, the density value of 62NaCl- 18MgCl2-20UCl3 molten salt at 873 K was 2.62 g/cm3. A density prediction value of 2.65 g/cm3 at 873 K was derived from the obtained results based on the rule of additivity of molar volume method. The predictred density of 62NaCl-18MgCl2-20UCl3 was consistent with the experimental value within 1%. The density measuring system used in this study is promising for the validation of other multicomponent molten salt systems.

Viscosity of molten salts is an essential property for the thermal hydraulic design and evaluation of molten salt reactor (MSR). Therefore, viscosity data is one of the fundamental physical property data required for safe process operation and countermeasures to severe accidents. In this study, based on our experience of developing a viscosity measurement system for high-temperature LiCl-KCl molten salt system, the viscosity of NaCl-MgCl2 and NaCl-MgCl2-UCl3 molten salts, which are considered promising salts in MSR, was measured. In order to investigate the physical properties of uranium in high-temperature NaCl-MgCl2 molten salt, a viscometer system for high-temperature viscosity measurement was specially designed. As a result of the measurement, the viscosity of the 58NaCl- 42MgCl2 molten salt was 2.73 cP at 838 K, 2.15 cP at 889 K, and 1.68 cP at 940 K. And the viscosity of 73NaCl-21MgCl2-6UCl3 molten salt was 3.79 cP at 877 K, 3.58 cP at 897 K, and 1.63 cP at 941 K. The repeatability of the measurement showed a precision of less than 3%. Although sufficientlyverified starting materials were not used, viscosity data were reported for the first time for NaCl- MgCl2-UCl3 molten salts.

Separating nuclides from spent nuclear fuel is crucial to reduce the final disposal area. The use of molten salt offers a potential method for nuclide separation without requiring electricity, similar to the oxide reduction process in pyroprocessing. In this study, a molten salt leaching technique was evaluated for its ability to separate nuclides from simulated oxide fuel in MgCl2 molten salts at 800°C. The simulated oxide fuel contained 2wt% Sr, 3wt% Ba, 2wt% Ce, 3wt% Nd, 3wt% Zr, 2wt% Mo, and 89wt% U. The separation of Sr from the simulated oxide fuel was achieved by loading it into a porous alumina basket and immersing it in the molten salt. The concentration of Sr in the salt was measured using ICP analysis after sampling the salt outside the basket with a dip-stick technique. The separated nuclides were analyzed with ICP-OES up to a duration of 156 hours. The results indicate that Ba and Sr can be successfully separated from the simulated fuel in MgCl2, while Ce, Nd, and U were not effectively separated.

Viscosity is a fundamental physical property that is important in any system in which fluid movement occurs. In addition, most of the elements exist as ions in molten state in high-temperature molten salt, and electrical conductivity in such molten state is closely related to viscosity as a transport property. Molten salt reactor (MSR) and pyroprocess are representative processes dealing with high-temperature molten salts, actinide elements, and other radioactive materials. In MSR and pyroprocesses, the viscosity data must be provided as one of the fundamental physical property data required for safe process operations and countermeasures to severe accidents. In order to measure the viscosity of highly corrosive molten salt at high temperatures, we have built a in-house developed molten salt viscosity measurement system based on the Brookfield rotationary viscometer. We also developed a special correction technique to improve the accuracy of the viscosity measurement. In this study, the viscosity was measured at 500°C for NaCl-MgCl2 molten salt, which is selected as the base salt material of MSR system under development in Korea Atomic Energy Research Institute (KAERI), using our viscosity measurement system installed in a oxygen- and moisture-free Ar-atmosphere glovebox. Our viscosity measurement system was calibrated using a LiCl-KCl eutectic mixture with well-known viscosity value, and viscosity values obtained using our own correction methodology were compared with those of other conventional correction methods. In our further study, we plan to measure the NaCl-MgCl2-UCl3 system at various compositions and temperatures.

Molten salt immersion technique has been tested with several Sr oxides, SrZrO3, SrMoO4 and U2SrOy, and MgCl2 based molten salts for the Sr nuclide separation. Reaction time, temperature, and salt composition were varied to effectively separate Sr in chloride forms. ICP-OES, XRD, and SEM analysis were conducted for the conversion efficiency and structure and morphology analysis. It is confirmed that all experiments of SrZrO3 with MgCl2 at 800°C for reaction time 5, 10, 20 hours showed higher conversion efficiency than 99% and in LiCl-KCl-MgCl2 and NaCl-MgCl2 molten salts at 500°C or 600°C, conversion efficiency higher than 97% was obtained. SrMoO4 in MgCl2 immersion experiments for 10 hours showed higher conversion efficiency than 99% when the molar ratio of salt/oxide powder is 7. U2SrOy was also tested with MgCl2 molten salt at 800°C and higher efficiency than 99% and mainly MgUO4 were produced as a reaction product.