This study developed conductive inks composed of carbon black (CB) and silver nanowires (Ag NWs) for cost-effective screen-printing on fabrics. The Ag NW density within the CB matrix was precisely controlled, achieving tunable electrical conductivity with minimal Ag NW usage. The resulting inks were successfully patterned into shapes such as square grids and circles on textile surfaces, demonstrating excellent conductivity and fidelity. Adding 19.9 wt% Ag NWs reduced sheet resistance by ~92% compared to CB-only inks, highlighting the effectiveness and potential of this hybrid approach for cost-effective, high-performance textile-based electronics. The one-dimensional morphology of Ag NWs facilitated the formation of conductive percolation networks, creating efficient electron pathways within the CB matrix even at low loadings. This work advances the field of CB-based conductive inks and provides a scalable and practical method for producing functional, patterned electronic textiles.

The use of printing inks containing organic solvents by the master, offset and screen printing process implies the release of volatile organic compounds (VOCs) to the work environment. In this study, the volatile content of inks was evaluated by using a thermogravimetric analyzer (TGA), in which the solvent is evaporated. And, to identify the the characterization of VOCs emissions from printing inks, air samples were collected in a thermal extractor (TE) and analyzed by thermal desorption-gas chromatography/mass spectrometry (TD-GC/MS). Weight loss curves suggest that there are two main stages, such as dry fastening and chemical curing. As the result, the first stage of mass loss (below 100oC) was due to VOC evaporation. At this stage, master and offset inks are slightly stable thermally up to 100oC, but screen inks weight loss increases distinctly beyond 25oC. The volatile content is higher in screen inks than in the master and offset inks. The results of the mass-specific TVOC emission rate of the master, offset, and screen inks were 6.3 μg/(g·h), 8.4 μg/(g·h), and 212.2 μg/(g·h), respectively. Then the TVOC emission rate of the screen inks was 25~33 times higher than that of the master and offset inks. The main species were 1-Ethyl-2-pyrrolidinone, 1,2,4-Trimethylbenzene, 1,2,3-Trimethylbenzene, 1,2,4,5-Tetramethylbenzene, 1-Methoxy-2- propanol, Decane, Undecane, and Nonane.