In this study, the hydrogen sulfide removal performance of materials that can be used instead of NaOH was evaluated to reduce the amount of NaOH, a harmful substance used in chemical cleaning methods. Three alternative chemical agents were evaluated: commercially available chemical-based CB, enzyme-based EB, and natural substance-based NB. The hydrogen sulfide removal performance evaluation consisted of three lab tests: the EL608 method, a method using a bag, a method using a sensor and a chamber, and a field test conducted on a scrubber in operation in the actual field. As a result of evaluation by the EL608 Method, CB was 92.3% (±2.9%), EB 60.5% (±5.8%), and NB 88.3% (±3.6%), similar or somewhat similar to NaOH (5%) 99.8% (0.1%). In the evaluation of the hydrogen sulfide removal performance using Bag, the Michaelis-Menten coefficient was CB 4.30 and EB 5.30, lower than NaOH 6.60, and the affinity for hydrogen sulfide was evaluated to be stronger. Even in the method using the sensor and chamber, CB and EB showed similar hydrogen sulfide removal performance of NaOH, but NB showed low treatment performance. In the evaluation using the scrubber in the actual field, the treatment efficiency of CB and EB was higher than that of NaOH under all hydrogen sulfide inlet concentration conditions. If microorganisms grow on the packing material filled inside the scrubber, treatment efficiency may decrease. In order to prevent this phenomenon, the microbial growth inhibitory function of alternative materials was evaluated, and CB, EB, and NB were all superior to NaOH. As a result of this study, it was shown that CB and EB can replace NaOH because they have excellent performance in removing hydrogen sulfide and inhibiting microbial growth.
본 연구에서는 부산신항에서 스크러버를 장착한 선박이 세정수를 배출하였을 때 인근 해역에 미치는 영향을 검토하기 위해 확산예측을 수행하였다. 세정수에 포함된 용존무기탄소(DIC)의 농도를 통제한 채로 세정수의 pH 조건별로 해역에 미치는 영향을 대조기 와 소조기로 나누어 평가하였다. 선박 1대에서 24시간 동안 세정수를 배출할 때, pH가 최대 0.076, 0.083 감소하였다. DIC의 경우 0.561mg/L, 0.612mg/L 증가하였다. 부산신항에 수용가능한 선박수인 24대를 전부 가정하여 실험하였을 경우 pH는 0.200, 0.545 감소하였고, DIC는 1.464mg/L, 3.629mg/L 증가하였다. 일반적으로 스크러버가 세정수를 처리하였을 때 pH 6.1인 것을 감안하여 선박 1대에서 pH 6.1인 조건으 로 24시간 동안 세정수를 배출하는 경우 우리나라 연근해의 연간 pH 변화량보다 약 33.7배 더 큰 폭으로 감소하는 것으로 계산되었다. 선 박이 24대일 경우에는 하루이상 표층의 성층화를 유발하고 수심 4m까지 영향을 주는 것으로 예측되었다.
In this study, the removal performance of high-concentration H2S and complex odors was evaluated for bio-filters installed in sewage treatment plants and manure treatment plants. The amount of odor generation according to temperature was found to be higher in summer than in spring. It was found that the longer the empty bed retention time of the bio-filter, the higher the odor removal efficiency. Therefore, in order to effectively remove odors, it is necessary to maintain a sufficiently long residence time when designing a bio-filter. In addition, a case in which a bio-filter and a wet pre-treatment system were combined to remove high-concentration odors was studied. The result showed that the wet pre-treatment was effective in removing high-concentration odors. In particular, most of the hydrogen sulfide could be adequately removed by wet pre-treatment.
The IMO (International Maritime Organization) has mandated the restriction of SOx emissions to 0.5 % for all international sailing vessels since January 2020. And, a number of countries have designated emission control areas for stricter environmental regulations. Three representative methods have been suggested to cope with these regulations; using low-sulphur oil, installing a scrubber, or using LNG (Liquefied Natural Gas) as fuel. In this paper, economic analysis was performed by comparing the method of installing a scrubber with the method of using low-sulphur oil without installing additional equipment. We suggested plausible layouts and compared the pros and cons of different scrubber types for retrofitting. We selected an international sailing ship as the target vessel and estimated payback time and benefits based on navigation route, fuel consumption, and installation and operation costs. Two case of oil prices were analyzed considering the uncertainty of fuel oil price fluctuation. We found that the expected payback time of investment varies from 1 year to 3.5 years depending on the operation ratio of emission control areas and the fuel oil price change.
본 연구는 L-alanine을 적용한 스크러버의 주류공장 내 CO2 제거효율, 모니터링 데이터 분석/ 평가 및 에너지 저감효율을 평가하였다. 스크러버의 평균 제거율은 90.45%로 10,000 ppm이상의 고농도 CO2가 유입됨에도 제거효율이 뛰어난 것을 확인하였다. 스크러버 작동 후 작업장 내 CO2는 2,000ppm 이 하로 유지하여 약 74% 이상의 이산화탄소 저감 효율을 확인하였다. 또한 소비되는 전력량을 측정한 결과 스크러버 작동 후 230 kWh로 약 7.26%의 에너지가 절감되는 것으로 나타났다. 즉, 본 개발제품을 적용한 결과로 작업장 내 이산화탄소 농도를 외기유입 없이 낮은 농도로 유지함에 따라 근무자의 작업환경을 개선 시킬 수 있었으며 에너지 소비량 또한 저감할 수 있었다. 그러므로 식품, 주류공장 내 고농도 CO2 제거 공 정으로써 스크러버가 유용할 것으로 기대된다.
본 연구에서는 주류공장 내 고농도 CO2 제거 및 포집을 위해 L-alanine 흡수제를 적용하여 CO2 흡수, 탈리 효율을 평가 후 재생 성능을 확인하였다. 탈리공정의 효율적인 처리를 평가하기 위해 실험 실 규모에서 Hot plate, Steam 두가지 탈리 방법을 비교하였으며 Hot plate는 약 10%, Steam의 경우 약 60%의 재생효율을 확인하였다. 따라서 주류공장 내 100m3/min 실증화 규모에 Steam-Tower 탈리공정을 적용하여 최적조건을 평가한 결과 탈리 유량 4L/min 이하, Steam 온도 160℃ 이상, 탈리효율 85.5%로 확 인할 수 있었다.
We developed a wet scrubber by applying cyclone flow to the gas flow and using a spiral filter structure. While the size of a new scrubber was about half that of a conventional scrubber, the device showed relatively high efficiency in pollutants removal such as particulate matter and compounds inducing odor. The new scrubber installed in a plating industry showed a higher removal efficiency of about 5% for dust, about 23% for hydrogen chloride, and about 23% for sulfur dioxide compared to the conventional scrubber. Plurality of tubes in the spiral filer housing are arranged to be vertically shifted from each other. Because the upward residual gas does not directly rise vertically, the residence time of gas between the filter plates is extended. Thus, the purification efficiency of the pollutants was enhanced in the new scrubber. In addition, the new scrubber developed in this study is more cost effective because the cost saving in manufacturing it compared with a conventional scrubber increases with increasing the size of equipment. It is expected that a scrubber with better dust collecting efficiency can be obtained by carrying out a study in connection with facilities capable of controlling acidity of washing water.
This study was performed to investigate the contamination characteristics of water in the scrubber with the aim of stably maintaining the scrubber, and to comprehend the removal characteristics of sulfur compounds, which are odorous substances, when microbubbles were supplied to the circulation water tank of a scrubber. The results of our analysis found that 63 kinds of gas compounds were detected from the scrubber, and thus it could be determined that Sulfur compounds, Ammonia (base compounds), Aldehyde compounds, and Pyrazine compounds were generated from the process for the production of sesame oil. About 93% of ammonia was removed in the scrubber; however, it was hard to remove Sulfur compounds, Aldehyde compounds and Pyrazine compounds using the scrubber. The efficiency of hydrogen sulfide, methylmercaptan and dimethydisulfide removal using only water in the scrubber was 79.8%, 79.7%, and 81.0%, respectively. However, when microbubbles were supplied to the scrubber, the removal efficiency for each was 83.7%, 91.1%, and 96.1%, respectively. Therefore, it was confirmed that the efficiency of sulfur compound removal was improved by supplying microbubbles to the circulation water tank of the scrubber. In addition, the amount of removal that could be achieved by using microbubbles was 1.05- 1.19 times higher than using only water. In terms of supplying microbubbles, it was confirmed that the saturation time required to absorb odorous gases was about 2.8 times longer than the time without microbubbles because the OH radicals generated when the microbubbles are shrinking partly oxidized organic matter. When there was no chemical in the circulation water tank, the conductivity and CODCr concentration were highly correlated. Therefore the system, which can replace circulation water by using real-time conductivity data, can be considered to be applicable.
The odor substances generated in a feed manufactory operating for the commercialization of animal-vegetable materials were analyzed and the odor reduction efficiency by a chemical scrubber was evaluated. The major causative substances in the feed manufactory comprised about 45.4% of ketone compounds and about 13.3% of aldehyde compounds. On the other hand, the removal efficiencies of diacetyl and acetoin as ketone compounds were 77.3% and 78.1%, respectively, by a chemical scrubber. Additionally, the removal efficiencies of acetaldehyde, butyraldehyde, valeraldehyde, 2-furancarboxaldehyde, and nonanal were 86.0%, 78.9%, 67.4%, 52.8%, and 71.9%, respectively. These rates were higher than the odor generation substance contribution rate as a result of treating the exhaust gas generated from the feed manufactory by the chemical scrubber using 5% of C3. It was also found that xylene, methylcyclopentane, benzene, ethylbenzene, 1,3,5-trimethylbenzene, and decane were almost not removed.
본 논문에서는 주류공정의 고농도 CO2 제거를 위한 스크러버의 CO2 흡수 성능평가를 진행하였다. Lab-scale 실험을 통해서 설계인자인 액가스비(18 L/m3), 공탑속도(0.14 m/s)를 산정하였다. 설계인자를 기반으로 제작한 5 m3/min 급 CO2 흡수 반응기로 실험한 결과, 풍량이 1, 2, 3, 4, 5 m3/min 증가시 CO2 제거율은 98.47%, 96.46%, 92.95%, 89.71%, 85.49%로 감소하는 경향을 보였다. 또한 스크러버를 사용하기 전 후의 에너지 개선율(5.4%) 평가 및 에너지 절감량(11.5 TOE/year), 온실 가스 감축량(6.5 TC/year)를 산정하였다.
It is necessary to develop a device for the design of wet scrubber with a more efficient deodorization performance in order to enhance the odor reducing effect of the wet scrubber. Therefore in this study, the superiority of the new wet scrubber with the centrifugal separation function different from the conventional wet scrubber was analyzed by the computational fluid dynamics. From CFD analysis, the pressure and velocity distribution, the peak vorticity, the retention time and the flow uniformity were calculated and compared with the performance characteristics of the centrifugal separator. As the results of CFD analysis, the peak vorticity and retention time of the gas flow were increased about 22% and the flow uniformity was improved about 7.2% by the centrifugal separator. Therefore the centrifugal separator in the wet scrubber will improve the deodorizing effect and the cleaning condition of the gas.
본 연구에서는 강화되는 황산화물 및 입자상물질의 배출규제를 만족시키기 위한 후처리장치인 스크러버(scrubber)에 대한 수치 해석적 연구를 수행하였다. 먼저 수치 해석을 통하여 기존 스크러버의 문제점을 파악하고, 이러한 문제점들을 개선할 수 있는 새로운 형 태의 와류형 스크러버를 설계하여 분석하였다. 그 결과 와류형 스크러버에서 배기가스는 하부에서 와류를 형성하고 그 중 일부는 바닥면 을 통과하여 가이드 베인을 따라 배출되는데, 이 때 수직 방향의 압력구배는 크지 않으나 배플의 내·외부에는 압력차가 발생하는 것으로 나타났다. 배기가스 유선의 형태를 확인한 결과, 물이 분사되지 않는 경우에는 물이 분사되는 경우에 비해 가이드 베인을 따라 출구까지 일정하게 유동하였으며, 유동의 형태에 가이드 베인과 노즐의 배열 및 수압 등이 영향을 미치는 것으로 확인되었다. 와류형 스크러버의 경우 입·출구의 차압이 기존의 스크러버 대비 절반 이하로서 기관의 배압에 미치는 영향이 훨씬 적은 것으로 나타났다.
현 국제해사기구(IMO)에서의 선박엔진에서 발생되는 NOx와 SOx 등의 연소 가스 배출에 대한 규제 강화에 따라, 발트 해 연안을 지나는 모든 선박들은 배출되는 연소가스 저감장치를 장착해야 된다. 국내에서도 IMO의 규제에 따른 NOx와 SOx를 저감장치를 개발하고 있으며, 그중에 대표적인 장 치인 Scrubber는 세정액으로 암모니아수와 요소수를 사용하게 되고 사용된 폐 세정액에는 NOx와 SOx 와 반응한 질산암모늄과 황산암모늄이 포함되어 있다. 본 연구에서는 폐 세정액이 포함하고 있는 유용한 부산물을 유기용매를 사용하는 염석법을 적용하여 회수하였다. 질산암모늄과 황산암모늄의 회수방법과 질안석회를 추출 후 회수된 부산물의 정성분석을 위하여, FT-IR 분석을 통하여 물질의 정성적 특성과 화학적 조성을 평가해 보았다. 한편 응집제를 투입하여 질안석회를 침전시켜 비료상의 물질로 회수하였 다. FeSO4 응집제와 CaCl2를 응집보조제로 사용하고 입자의 크기를 키우기 위해 CaCO3를 사용하였다.
본 연구는 중·소형 선박의 배가스에 포함되어 있는 황산화물 및 질소산화물을 처리하기 위한 습식 스크러버의 처리효율에 관한 내용이다. 실험은 질소산화물 기술문서(NOX Technical Code)의 E3 모드에 준해서 진행하였다. 엔진에서 황산화물을 배출하기 위해서, 연료로 사용되는 경유에 ditertiarybutyldusulfide를 혼합하여 황 함유량을 높인 연료로 실험을 진행하였다. 배가스 내의 질소산화 물의 대부분을 차지하는 NO가스는 NO2로 산화시켜 습식 스크러버로 흡수하였으며, 황산화물인 SO2는 세정액에 잘 흡수되어 100% 처리효율을 확인하였다.