본 연구에서는 마찰모델에 따라 다른 마찰진자시스템(FPS)이 적용된 교량의 성능을 비교･분석하기 위해 구조해석을 수행하였다. 마찰해석모델 별 성능을 분석하기 위해 PVDF/MgO 마찰재의 마찰계수를 활용하여 쿨롱 마찰모델과 속도 의존 마찰모델을 구축했다. 쿨롱 마찰모델은 마찰속도와 관계없이 단일 마찰계수를 사용하며, 속도 의존 마찰모델은 마찰속도에 따른 마찰계수의 변화를 반영하 는 마찰모델이다. 지진해석으로 비선형 시간 이력 해석과 지진 취약도 해석을 수행하여 구조물의 응답을 확인하였다. 마찰모델에 따 른 바닥판과 교각의 지진 응답을 활용해 면진된 교량의 성능을 분석하였으며, 면진된 교량의 성능을 효과적으로 평가할 수 있는 마찰 모델을 분석했다.

지진은 예상하지 못한 위치와 규모로 지반을 흔들어서 막대한 물적 및 인적 피해를 발생시킨다. 따라서 지진으로 인 한 진동을 최소화하고 피해를 방지하기 위하여 다양한 내진 기술 개발 연구가 수행되고 있다. 최근에는 우수한 성능을 나타내 는 다양한 신소재가 개발되고 있으며 이를 접목된 내진 기술 개발 연구가 하나의 트렌드가 되고 있다. 본 연구에서는 반영구적 이고 자동복원이 가능한 신소재를 적용한 새로운 개념의 영구마찰 자동복원 댐퍼를 제안하고 핵심 부재에 대한 물리적 특성 검 증 연구를 수행한다. 영구마찰 자동복원 댐퍼의 핵심은 복원 특성을 나타내는 초탄성 형상기억합금과 폴리우레탄을 부재로 장 착시키고 추가적인 마찰 특성을 나타내는 네오디뮴 영구자석을 사용하였다. 이러한 핵심 부재는 재료실험을 통해 특성을 검증 하였고 도출된 거동 응답 결과를 통해 영구마찰 자동복원 댐퍼의 구조실험 예측 거동을 도출하였다. 우수한 복원 성능을 나타 내는 영구마찰 자동복원 댐퍼는 최대 하중 성능과 에너지 소산 능력이 우수하여 구조물에 적용 시 강한 지진에도 버티면서 발 생된 손상도 회복 시킬 수 있을 것으로 기대된다.

Phosphate coating is applied to the surface of the round bar material used in the multi-stage cold forging process for the purpose of lubrication. The film characteristics are determined according to the conditions of the phosphate film treatment process. In this study, the film properties according to the phosphate treatment conditions were defined as the coefficient of repeated friction and quantitative analysis was performed. Different friction behaviors were exhibited depending on the film properties, suggesting that optimization of the phosphate film treatment conditions is possible based on this. Finally, as a practical example, friction behavior according to the film characteristics was applied to the automotive engine bolt forming process. As a final conclusion, the need for linkage analysis with phosphating conditions for optimizing the forging process was raised. In addition, it can be seen that damage to the phosphate film should be considered in the process of predicting the limiting life of the die.

Various kinds of friction materials were manufactured by adding 10%, 20%, and 30% of reduced iron, respectively, which has been obtained during the reduction process of blast furnace sludge extracted from the blast furnace, and its iron oxide, instead of existing barium sulfate(BaSO4) among the components of automobile brake friction materials. Fundamental physical property test and friction performance test, etc., using a brake dynamometer were carried out against these friction materials. Furthermore, when the expensive filling material, BaSO4 was substituted by reduced iron and added to the friction material, the added content of reduced iron for an excellent friction characteristic considering the heat emission temperature, wear, etc., was 10%. In the fundamental physical property test, as the added content of blast furnace sludge or reduced iron increased, and as the content increased, the shear strength and bonding strength of friction materials decreased, but both of them indicated sufficient strengths to be applied to a friction material. Even in the frictional performance test using a brake dynamometer, as the added content of blast furnace sludge or reduced iron increased, the friction coefficient reacted insensibly to brake deceleration, and its stability was improved.

구조물을 지진 위험으로부터 완화시키기 위한 마찰면진장치의 상용화된 마찰재료 중 폴리테트라플루오로에틸렌(polytetrafluoroethylene, PTFE)은 내화학성과 마찰성능이 우수하다. 그러나 PTFE는 상대적으로 낮은 내마모성을 가지므로 경제적인 마찰재료이며 산화마그네슘(oxide magnesium, MgO)으로 내마모성을 증가시킨 개선된 폴리비닐리덴 플루오라이드(polyvinylidene fluoride, PVDF)를 PTFE 의 대안으로 제안하였다. 개발된 PVDF/MgO 마찰재를 이용하여 실험을 통해 마찰성능을 측정하였으며 PTFE의 마찰성능과 비교하였다. 그리고 측정된 마찰계수를 이용하여 마찰면진장치를 설계하였다. 마찰면진장치의 성능은 교량의 비선형 시간이력 해석을 통해 확인하였고, 이를 통해 마찰면진장치의 마찰재료로 PTFE를 대체하여 PVDF/MgO를 사용하는 것에 대한 타당성을 평가하였다.

This is an experimental study where the coefficient of friction between engine pulley and V-Belt is obtained. The experimental method is applied pulleys made of existing steel and aluminium materials. The relative friction workpiece is a v-belt incorporating rubber with cloth. The friction test uses a pin-on-disk friction modulator and measures the coefficient of friction depending on the number of revolutions in the disc. As a result, in the case of aluminum material, there was a sliding phenomenon because the coefficient of friction was small when accelerating and decelerating. Also, the variation of the friction coefficient was severe when the rotation speed was increased or decreased. Therefore, it is considered that the aluminum pulley is slippery even if it is fit to the structural rigidity. Therefore, in order to secure a stable friction coefficient, the pulley groove surface will be surface-treated, a special alloy is added, or a heat treatment is required.

We synthesized potassium hexatitanate, (K2Ti6O13, PT6), with a non-fibrous shape, by acid leaching and subsequent thermal treatment of potassium tetratitanate (K2Ti4O9, PT4), with layered crystal structure. By controlling nucleation and growth of PT4 crystals, we obtained splinter-type crystals of PT6 with increased width and reduced thickness. The optimal holding temperature for the layered PT4 was found to be ~920 oC. The length and width of the PT4 crystals were increased when the nucleation and growth time were increased. After a proton exchange reaction using aqueous 0.3 M HCl solution, and subsequent heat treatment at 850 oC, the PT4 crystal transformed into splinter-type PT6 crystals. The frictional characteristics of the friction materials show that as the particle size of PT6 increases, the coefficient of friction (COF) and wear amounts of both the friction materials and counter disc increase.

A5J32-T4 and A5052-H32 dissimilar aluminum alloy plates with thickness of 1.6 and 1.5 mm were welded by friction stir lap welding (FSLW). The FSLW were studied using different probe length tool and various welding conditions which is rotation speed of 1000, 1500 rpm and welding speed of 100 to 600 mm/min and material arrangement, respectively. The effects of plunge depth of tool and welding conditions on tensile properties and weld nugget formation. The results showed that three type nugget shapes such as hooking, void, sound have been observed with revolutionary pitch. This plunge depth and material arrangement were found to effect on the void and hooking for- mation, which in turn significantly influenced the mechanical properties. The maximum joint efficiency of the FSLWed plates was about 90% compared to base metal, A5052-H32 when the A5052-H32 was positioned upper plate and plunge depth was positioned at near interface between upper and lower plates.

Coefficient of friction of PTFE is used as a typical friction material of friction-type seismic isolation devices. Coefficient of friction of PTFE is decreased with increasing the contact stress, and increased with increasing the horizontal movement speed. To understand the caracteristics of new friction material, using EDS, the seismic isolation device, applying new friction material, studying the changes in the friction coefficient with various shear characteristics.

도시철도망의 확장 및 고속철도 노선 확대로 인하여 도심지에서의 철도 운행이 증가하고 있으며 이에 따른 진동/소음으로 인한 역사 주변 지역 주민의 불만이 높아짐에 따라 진동 · 소음 제어 기술은 철도의 미래를 좌우할 수 있는 핵심기술로 부상하고 있다. 그러나, 선로 소음/진동저감에 가장 효율적인 대책으로 알려진 플로팅 궤도기술의 경우 국내기술은 미비한 실정다. 마찰 쐐기거동을 통한 감쇠를 이용한 방진장치의 동적 성능 검증은 시제품을 적용한 콘크리트 블록에 대한 연직방향 가진시험을 통하여 수행되었다. 시험에는 진동수별, Stroke 별로 구분하여 가력하였으며, 시험결과를 통해 방진장치의 동적 거동특성과 진동저감 효과를 확인하였으며, 개발품의 개선점을 도출할 수 있었다.