Hot forging is widely used to manufacture many industrial parts such as machine, automotive and so on. It is important to simulate the relations or characteristics between preform and die before designing the die. The purpose of this study is to investigate the forging characteristics of parking gear with nonlinear gear groove, thus the behaviors of preform can be predicted in advance and finally they can be applied to die design. As the results, since the distributions of high effective strain rate of parking gear were less than 3%, it was predicted that the manufacturing of parking gear with nonlinear gear groove might be possible. Furthermore it was observed that, in this study, the effective stress of bottom die was lower than that of top die.

In order to remove rust and impurities from surface of raw SUS circular bar, peeling machine is used to make lustrous and clean surface of SUS circular bar. Drawing process system is used to manufacture SUS hexagonal bar. SUS hexagonal bar have been widely used to make hexagonal bolt/nut, adapter and fittings and so on. The purpose of this study is to investigate the stabilities for guide bar of clamp in drawing process system. As the results, the guide bar showed structural stability in cases of below load of 50 Ton and over hook radius of 3.0mm. Further as the thickness of guide bar hooking with jaw was increased, minimum safety factor was decreased.

SUS hexagonal bar has been widely used to make many kinds of hexagonal bolt/nuts and fittings. Peeling machine is used to make lustrous and clean surface of SUS circular bar in order to remove rust and impurities from surface of raw SUS circular bar. Similarly, roll unit system is used to make SUS hexagonal bar from SUS circular bar with lustrous and clean surface. Roll unit system is mainly divided into two parts ; one is roll unit and the other is mold frame. The purpose of this study was to evaluate the structural stability of mold frame supporting roll unit with numerical analysis. As the numerical analysis result, higher structural stability was gradually shown in order of models 4, 2, 3 and 1. It was considered that the structural stability of this study was influenced by the decrease of mold frame size, especially height decrease.

본 연구는 어선전복경보시스템 개발을 위해 어선의 횡동요 특성을 파악하고 시간영역 횡동요 운동 시뮬레이션을 수행한다. 어 선전복경보시스템의 검증을 위해서는 전복 상황을 가정하여 시험을 수행하고 실제 어선 계측을 수행해야 하지만, 상황의 위험성으로 인 해 현실적으로 불가능하다. 또한 많은 전복사고의 경우 횡동요와 밀접한 연관이 있는 것으로 조사되었다. 이에 따라 어선전복경보시스템 의 핵심인 어선의 횡동요특성을 정확히 파악하여 시간영역 기반 횡동요 시뮬레이션을 수행하고 해당 정보를 통해 시스템에 탑재된 경보 시스템의 알고리즘을 검증한다. 주요내용으로 첫째, 횡동요 운동 특성을 운동 시험을 통해 계측하고 파악한다. 특히 어선과 같은 소형선 박의 경우 CFD 및 포텐셜 코드를 포함한 해석적인 방법으로 점성과 관련된 횡동요 해석이 어렵다. 이에 따라 횡동요 운동 모드에 초점을 맞추어 운동 시험을 수행하고 횡동요 RAO를 도출한다. 둘째, 횡동요 RAO를 이용하여 Wave Spectrum과의 조합으로 시간영역 운동 시뮬레 이션을 수행하고 전복 경보 알고리즘을 검증한다.

SUS hexagonal bar, which is manufactured by drawing process of SUS circular bar, have been widely used to make various adapters and fittings. The purpose of this study is to investigate the characteristics and stability of variable roll unit including stand module. Stand module is essential part of variable roll unit. Structural analysis was performed to predict the stability of stand module using 3 loads (50, 75, 100 Ton), thus it may be of help to the manufacture of stand module. As the results, internal ring of bearing showed maximum equivalent stress, and moreover bearing, shaft and roller had to be preferentially considered in order to maintain its stability. In cases of 50 and 75 Ton, there were no problems for stabilities, respectively, on the other hand, problem for stability may occur in case of 100 Ton.

Shape optimization is needed to enhance the performance or efficiency of many industrial products, for instance, such as small-scale electric parts, automotive design and so on. In, especially, small-scale apparatus with heat transfer, it is not easy to decide optimal shape of apparatus. Therefore, the shape of power auxiliary apparatus in automotive engine was investigated using numerical analysis which includes k- model and unsteady state. The relations between temperature and heat transfer were simulated in case of 3 Type and 3 Point for power auxiliary apparatus. As the results, the heat transfer was decreased due to flow recirculation in case of Type-1. Further high temperature did not always mean high heat transfer when the shape interacted with surrounding fluid.

Peeling machine has been industrially used to peel the metallic circular bar such as cast iron, cast steel, SUS series. Especially peeling process was reported to not ease in case of SUS series due to its high hardness. Structural analysis for roller jig in peeling machine was performed to evaluate the structural safety. For these purposes, stress, deformation and safety factor were investigated. As the results, maximum stress was occurred at shaft and maximum deformation was occurred at side plate in roller jig. Further since the minimum safety factor of top plate was 8.16 in case of guarantee pressure, it is considered that roller jig of peeling machine in this study was structurally safe.

Numerical analysis using k-ε model of unsteady state was performed to decide the optimal shape of power auxiliary apparatus in automotive engine. In order to obtain auxiliary electric power using coolant in automotive engine, shapes of 3 Types were compared. Furthermore to achieve the confidence of numerical analysis, the results of numerical analysis was compared with those of experiment. As the results, it showed that accuracy of numerical analysis was about 85~98%. Further the optimal shape, in this study, was Type-1, which had outer rounding R32.5, among 3 Types.

The MLCC electronic materials are used to make many industrial parts, for instance, such as smart phone, radio, LCD TV and so on. The screen ways and the rotor ways are known as methods that form electrode in MLCC. In these days, rotor ways have been frequently utilized because of its stability of quality. In this study, mixing characteristics for the inside of barrel of planetary mixer driver were investigated by numerical analysis using k-ε model of unsteady state, including effects for rotation and revolution. As the results, it showed that the flow of radius direction was mixed with regular pattern depending on time, however, the flow of longitudinal direction was mixed with same pattern regardless of time.

본 논문은 X-band 레이더 기반 파고추정 방법의 비교연구에 대한 내용으로, 신호 대 잡음비 및 음영비를 이용하였다. 신호대 잡음비의 경우 기존 파고 추정을 위한 방법으로 널리 사용되고 있으며, 음영비의 경우 새로이 제시되는 방법이다. 본 연구에 사용된 레이더 영상의 경우 울산 주전해안에서 계측된 자료이며, 기상청 등표에서 계측된 해양기상정보와 비교하였다. 자료는 약 34일동안 계측된 자료를 비교하였으며, 동해안 태풍 진출 기간 자료를 확보하여 다양한 파고분포에 대한 결과를 검증하였다. 분석 결과 음영비를 이용한 파고추정의 경우, 부이와의 보정이 필요 없는 장점과 실시간 파고 계측의 가능성을 확인하였으며, 일부 풍속, 타 물체 탐지 등 레이더 영상의 외적 요소에 의한 오차 발생의 요인을 파악하였다.

해양 유류유출 사고는 조류, 바람과 같은 자연적인 요소에 의해서 단시간에 막대한 인명·재산 손실을 유발된다. 이러한 손실을 예방하 고 신속하게 대처하기 위해서, 인공위성과 같은 광범위한 영역에 있어서의 촬영 및 예측 뿐만 아니라, 특정 일부 지역에서의 유출유 탐지또한 매우 중요하다. 본 논문에서는 레이더를 이용하여 해상에 모사된 유출유 영역을 레이더로 탐색하고, 색출해 내는 과정에 대하여 연구하였다. 또 한 탐색 영역에 적용된 알고리즘을 제시하고, 알고리즘 도입에 따른 문제점을 지적하고 그 해결방안을 모색한다.

본 연구는 X-band 레이더를 활용한 해양 유출유 관측기법에 관한 연구이다. X-band 레이더를 기반으로 해상 유류 유출에 대한 원격 측정 기술은 3면이 바다이고, 조선해양산업의 선두에 위치한 우리나라에서는 활용가치가 매우 높은 기술이다. 본 연구에서는 유류 유출 SAR 영 상에 대하여 원격측정기술을 활용한 분석알고리즘과 Wavelet 변환을 적용하여 유류 유출 경계에 대한 분석을 연구내용으로 삼고 있다.