A Cu-15Ag-5P filler metal (BCuP-5) is fabricated on a Ag substrate using a high-velocity oxygen fuel (HVOF) thermal spray process, followed by post-heat treatment (300oC for 1 h and 400oC for 1 h) of the HVOF coating layers to control its microstructure and mechanical properties. Additionally, the microstructure and mechanical properties are evaluated according to the post-heat treatment conditions. The porosity of the heat-treated coating layers are significantly reduced to less than half those of the as-sprayed coating layer, and the pore shape changes to a spherical shape. The constituent phases of the coating layers are Cu, Ag, and Cu-Ag-Cu3P eutectic, which is identical to the initial powder feedstock. A more uniform microstructure is obtained as the heat-treatment temperature increases. The hardness of the coating layer is 154.6 Hv (as-sprayed), 161.2 Hv (300oC for 1 h), and 167.0 Hv (400oC for 1 h), which increases with increasing heat-treatment temperature, and is 2.35 times higher than that of the conventional cast alloy. As a result of the pull-out test, loss or separation of the coating layer rarely occurs in the heat-treated coating layer.

In this study, a new manufacturing process for a multilayer-clad electrical contact material is suggested. A thin and dense BCuP-5 (Cu-15Ag-5P filler metal) coating layer is fabricated on a Ag plate using a high-velocity oxygen-fuel (HVOF) process. Subsequently, the microstructure and bonding properties of the HVOF BCuP-5 coating layer are evaluated. The thickness of the HVOF BCuP-5 coating layer is determined as 34.8 μm, and the surface fluctuation is measured as approximately 3.2 μm. The microstructure of the coating layer is composed of Cu, Ag, and Cu-Ag-Cu3P ternary eutectic phases, similar to the initial BCuP-5 powder feedstock. The average hardness of the coating layer is 154.6 HV, which is confirmed to be higher than that of the conventional BCuP-5 alloy. The pull-off strength of the Ag/BCup-5 layer is determined as 21.6 MPa. Thus, the possibility of manufacturing a multilayer-clad electrical contact material using the HVOF process is also discussed.

산업화, 도시화로 인해 수자원의 오염이 악화 되면서 기존에 염소를 이용한 정수처리 방법으로는 깨끗한 물을 공급하는데 어려운 실정이다. 이에 오존을 이용한 고도정수 처리 시설의 도입이 증가하고 있다. 그러나 기존의 방수⋅방식 공법으로 사용되는 에폭시계 방수⋅방식제 및 스테인리스는 오존의 강력한 산화력으로 인해 열화되어 박리 등 문제 발생하였으며, 콘크리트까지 영향을 미쳐 내구성 저하의 원인이 된다. 이에 따라 본 연구에서는 내오존성 및 내화학성이 뛰어난 금속 패널을 기존의 시공법 보다 손쉬운 방법으로 시공하기 위한 방법으로 금속용사 공법을 이용하여 수처리 시설 콘크리트 구조물의 열화를 원천적으로 방지하기 위한 마감공법 개발 연구의 일원으로 용사금속 종류 에 따른 내오존성 평가를 실시하였으며, 실제 하수처리장 환경에서의 전기화학적 안정성능 평가를 실시하였다. 실험결과 용사금속 Ti이 용사 후에도 내오존성이 뛰어난 것으로 나타났으며, 하수처리장 환경에서의 전기화학적 안정성능 평가 결과 용사금속 Ti가 403.83k∙ Ω∙cm2의 가장 높은 분극저항을 나타남으로써 높은 수준의 내구성을 확보하는 것을 확인할 수 있었다.

기존의 정수처리 방법으로는 제거되지 않는 물질이 발생함에 고도정수 처리 시설의 도입이 증가하고 있다. 그러나 오존을 이용한 고도정수처리 시설의 내부 방수·방식재는 오존의 산화력에 의해 열화되며 콘크리트까지 영향을 미쳐 내구성 저하의 원인이 된다. 본 연구에서는 내오존성 및 내화학성이 뛰어난 금속 패널을 기존의 시공법 보다 손쉬운 방법으로 시공하기 위한 방법으로 금속용사 공법을 이용하여 수처 리 시설 콘크리트 구조물의 열화를 원천적으로 방지하기 위한 마감공법 개발 연구의 일원으로 용사금속 종류 및 피막의 표면처리 방법에 따른 내오존성 평가를 실시하였으며, 오존처리 후의 부착강도를 평가하였다. 실험결과 용사금속 Ti이 용사 후에도 내오존성이 뛰어난 것으로 나타 났으며 표면처리 방법으로는 테프론계 봉공처리제를 사용하여 마감하는 것이 내오존성 및 부착성능 확보에 가장 적합한 방법이라 판단된다.

Recently, Advanced water treatment facilities with Ozone are being introduced domestically. However, waterproofing/corrosion prevention construction method of concrete structure for existing advanced water treatment makes waterproofing/corrosion prevention materials and concrete deteriorated because of strong oxidation of ozone. Therefore, in this study, It was evaluated in Permeability Evaluation of metal spraying coating.

Recently, Advanced water treatment facilities with Ozone are being introduced domestically. However, waterproofing/corrosion prevention construction method of concrete structure for existing advanced water treatment makes waterproofing/corrosion prevention materials and concrete deteriorated because of strong oxidation of ozone. Therefore, in this study, It was evaluated in ozone resistance and bond strength of metal spraying coating.

This study is the adhesion strength of the sprayed metal in accordance with a proportion ratio of the Zn-Al. Results showed the most excellent adhesion strength for metal spraying Al100 For the metal spraying Zn100, ZnAl85, ZnAl95 exhibited a similar level of adhesion strength results.

Recently, Advanced water treatment facilities with Ozone are being introduced domestically. However, waterproofing/corrosion prevention construction method of concrete structure for existing advanced water treatment makes waterproofing/corrosion prevention materials and concrete deteriorated because of strong oxidation of ozone. Therefore, in this study, As a one of studies for improving durability of advanced water treatment plant applied by metal spray system, electrochemical corrosion protection of metal spraying film according to surface treatment in pH 5 acid solution which is similar to pH concentration in real ozone treatment was evaluated..

Recently, Advanced water treatment facilities with Ozone are being introduced domestically. However, waterproofing/corrosion prevention construction method of concrete structure for existing advanced water treatment makes waterproofing/corrosion prevention materials and concrete deteriorated because of strong oxidation of ozone. Therefore, in this study, using a metal spraying system was evaluated for bond strength between concrete and metal spraying coating.

Thermal spray coatings and organic coatings are often individually used in corrosion protection of steel structures. Duplex coating systems of thermally sprayed metal coating combination with organic coating represent a new generic type of coatings on offshore steel structures under the highly corrosive environments. In this study, weathering test were carried out on four types of duplex coated specimens; thermally sprayed metals of zinc, zinc-aluminum alloy, aluminum and aluminum-magnesium alloy in combination with painting of acrylic urethane. From the test results, weathering performance of the duplex coating systems were evaluated.

This study is based on the electrochemical theory which aims to get the quantitative evaluation about corrosion protection of Zn-Sn metal spray method. The various existing corrosion resistance method and various mixture ratio of Zn-Sn metal spray method is applied with structural steel which is measured change of polarization resistance and corrosion potential. So corrosion protection of Zn-Sn metal spray method is tested. Consequently, coating side of Zn-Sn metal spray method was lower than electric potential of a structural steel adhesion side. So, Galvanic Protection of Zn-Sn metal spray found that structural steel advanced system. Accordingly, Zn-Sn metal spray method is expected as corrosion protection technology excellent in corrosion prevention of structural steel.

The purpose of this study is to evaluate the corrosion protection properties of Zn/Sn metal spray method according to the contents ratio of Zn and Sn by CASS test. Also, the corrosion protection life of Zn/Sn metal spray method is evaluated by the comparing between the corrosion properties of Zn metalizing method and Zn/Sn metal spray method using CASS test. As a result, it was confirmed that the optimum content ratio of Zn/Sn in metal spray method is 60:40(65:35) (Zn : Sn volume ratio) in aspect of corrosion protection properties and construction properties. Also, it was confirmed that the Zn/Sn metal spray method had more than 3 times of corrosion protection properties cmparing the Zn matalizing method.

강구조물의 고력볼트 마찰접합부에 있어서 마찰면의 부식은 장기적으로 마찰력 감소와 접합부 내력저하를 초래한다. 본 연구는 고력볼트 접합부의 부식을 방지하고 소요 역학적 성질을 만족시키기 위해 접합부의 마찰면에 Zn/Al 금속용사 방청처리 한 고력볼트 접합부를 대상으로 마찰면의 표면처리방법과 피막두께를 주요 변수로 하여 인장시험을 실시하였고, 실험으로 부터 마찰면 표면거칠기와 미끄럼계수를 측정하였다. 무도장 샌드블라스트 처리한 접합부 및 샌드블라스트 처리 후 금속용사를 실시한 볼트 접합부의 미끄럼 계수는 국내 규준의 규정 값과 비교하여 동등 이상의 우수한 미끄럼계수 값을 나타냈다.