New motor development requires high-speed load testing using dynamo equipment to calculate the efficiency of the motor. Abnormal noise and vibration may occur in the test equipment rotating at high speed due to misalignment of the connecting shaft or looseness of the fixation, which may lead to safety accidents. In this study, three single-axis vibration sensors for X, Y, and Z axes were attached on the surface of the test motor to measure the vibration value of vibration. Analog data collected from these sensors was used in classification models for anomaly detection. Since the classification accuracy was around only 93%, commonly used hyperparameter optimization techniques such as Grid search, Random search, and Bayesian Optimization were applied to increase accuracy. In addition, Response Surface Method based on Design of Experiment was also used for hyperparameter optimization. However, it was found that there were limits to improving accuracy with these methods. The reason is that the sampling data from an analog signal does not reflect the patterns hidden in the signal. Therefore, in order to find pattern information of the sampling data, we obtained descriptive statistics such as mean, variance, skewness, kurtosis, and percentiles of the analog data, and applied them to the classification models. Classification models using descriptive statistics showed excellent performance improvement. The developed model can be used as a monitoring system that detects abnormal conditions of the motor test.
In this study, we present a sewer pipe inspection technique through a combination of active sonar technology and deep learning algorithms. It is difficult to inspect pipes containing water using conventional CCTV inspection methods, and there are various limitations, so a new approach is needed. In this paper, we introduce a inspection method using active sonar, and apply an auto encoder deep learning model to process sonar data to distinguish between normal and abnormal pipelines. This model underwent training on sonar data from a controlled environment under the assumption of normal pipeline conditions and utilized anomaly detection techniques to identify deviations from established standards. This approach presents a new perspective in pipeline inspection, promising to reduce the time and resources required for sewer system management and to enhance the reliability of pipeline inspections.
Deep learning-based computer vision anomaly detection algorithms are widely utilized in various fields. Especially in the manufacturing industry, the difficulty in collecting abnormal data compared to normal data, and the challenge of defining all potential abnormalities in advance, have led to an increasing demand for unsupervised learning methods that rely on normal data. In this study, we conducted a comparative analysis of deep learning-based unsupervised learning algorithms that define and detect abnormalities that can occur when transparent contact lenses are immersed in liquid solution. We validated and applied the unsupervised learning algorithms used in this study to the existing anomaly detection benchmark dataset, MvTecAD. The existing anomaly detection benchmark dataset primarily consists of solid objects, whereas in our study, we compared unsupervised learning-based algorithms in experiments judging the shape and presence of lenses submerged in liquid. Among the algorithms analyzed, EfficientAD showed an AUROC and F1-score of 0.97 in image-level tests. However, the F1-score decreased to 0.18 in pixel-level tests, making it challenging to determine the locations where abnormalities occurred. Despite this, EfficientAD demonstrated excellent performance in image-level tests classifying normal and abnormal instances, suggesting that with the collection and training of large-scale data in real industrial settings, it is expected to exhibit even better performance.
Smart factory companies are installing various sensors in production facilities and collecting field data. However, there are relatively few companies that actively utilize collected data, academic research using field data is actively underway. This study seeks to develop a model that detects anomalies in the process by analyzing spindle power data from a company that processes shafts used in automobile throttle valves. Since the data collected during machining processing is time series data, the model was developed through unsupervised learning by applying the Holt Winters technique and various deep learning algorithms such as RNN, LSTM, GRU, BiRNN, BiLSTM, and BiGRU. To evaluate each model, the difference between predicted and actual values was compared using MSE and RMSE. The BiLSTM model showed the optimal results based on RMSE. In order to diagnose abnormalities in the developed model, the critical point was set using statistical techniques in consultation with experts in the field and verified. By collecting and preprocessing real-world data and developing a model, this study serves as a case study of utilizing time-series data in small and medium-sized enterprises.
본 연구는 네트워크 이상 감지 및 예측을 위해 벡터 자기회귀(VAR) 모델의 사용을 비교 분석한다. VAR 모 델에 대한 간략한 개요를 제공하고 네트워크 이상 체크로 사용 가능한 두 가지 버전을 검토하며 두 종류의 VAR 모델을 통한 경험적인 평가를 제시한다. VAR-Filtered moving-common-AR 모델이 단일 노드 이상 감지 성능에서 우수하며, VAR-Adaptive Learning 버전은 몇 개의 노드 간 이상을 효과적으로 식별하는 데 특히 효 과적이며 두 가지 주요VAR 모델의 전반적인 성능 차이에 대한 근본적인 이유도 분석한다. 각 기술의 장단점 을 개요로 제공하고 성능 향상을 위한 제안도 제시하고자 한다.
Recently, many studies have been conducted to improve quality by applying machine learning models to semiconductor manufacturing process data. However, in the semiconductor manufacturing process, the ratio of good products is much higher than that of defective products, so the problem of data imbalance is serious in terms of machine learning. In addition, since the number of features of data used in machine learning is very large, it is very important to perform machine learning by extracting only important features from among them to increase accuracy and utilization. This study proposes an anomaly detection methodology that can learn excellently despite data imbalance and high-dimensional characteristics of semiconductor process data. The anomaly detection methodology applies the LIME algorithm after applying the SMOTE method and the RFECV method. The proposed methodology analyzes the classification result of the anomaly classification model, detects the cause of the anomaly, and derives a semiconductor process requiring action. The proposed methodology confirmed applicability and feasibility through application of cases.
When developing a new motor, a high-speed load test is performed using dynamo equipment to calculate the efficiency of the developed motor using the collected dynamo data. When connecting the test motor and the dynamo used as a load, abnormal noise and vibration may occur in the test equipment rotating at high speed due to misalignment of the connecting shaft and looseness of the connection, which may lead to a safety accident. In this study, three vibration sensors are attached to the surface of bearing parts of the test motor to measure the vibration value, and statistics such as kurtosis, skewness, and percentiles are obtained in order to clearly express the pattern of the measurement data. With these statistics, machine learning models are developed. The developed model in this way can be used as a diagnostic system that can detect abnormal conditions of the motor test equipment through monitoring the motor vibration data during the motor test.
본 연구는 선박용 공기압축기의 상태기반보전 시스템에 필요한 이상치 탐지 알고리즘 적용에 대한 실험적 연구로서 고장모사 실험을 통해 시계열 전류 센서 데이터를 이용한 이상탐지 적용 가능성을 확인하였다. 고장 유형 10개에 대해 실험실 규모의 고장 모사 실험을 수행하여 정상 운전데이터와 고장 데이터를 구축하였다. 실험 결과 구축된 이상탐지 모델은 시계열 데이터의 주기에 변화를 유발하는 이상은 잘 탐지하는 반면 미세한 부하 변동에 대한 탐지 성능은 떨어졌다. 또한 오토인코더를 이용한 시계열 이상탐지 모델은 입력 시 퀀스의 길이와 초모수 조정에 따라 이상 탐지 성능이 상이한 것으로 나타났다.
This paper proposes an outlier detection model based on machine learning that can diagnose the presence or absence of major engine parts through unsupervised learning analysis of main engine big data of a ship. Engine big data of the ship was collected for more than seven months, and expert knowledge and correlation analysis were performed to select features that are closely related to the operation of the main engine. For unsupervised learning analysis, ensemble model wherein many predictive models are strategically combined to increase the model performance, is used for anomaly detection. As a result, the proposed model successfully detected the anomalous engine status from the normal status. To validate our approach, clustering analysis was conducted to find out the different patterns of anomalies the anomalous point. By examining distribution of each cluster, we could successfully find the patterns of anomalies.