This study examines the impact of Propeller blade pitch angle mismatch on Noise, thrust, and vibration in light aircraft. Tests were conducted using a simulator with one blade set at increased pitch angles (10°, 12°, 14°) compared to the standard 8°. Results showed that mismatches increased vibration (above 0.26 IPS), Noise levels, and caused operational issues such as fuel leakage and backfire. While thrust initially increased with pitch, it dropped at 14° due to fuel flow instability. These results highlight the need for strict pitch alignment tolerances to ensure optimal performance and safety in aircraft maintenance and operation.
Aircraft Noise is a sound that humans do not want. In this study, based on the Rotax 914 engine used in Korea, the Propeller blade angle was changed by 1 degree for the 3-leaf “K company” Propeller and the 3-leaf “G” wooden Propeller, and the engine RPM was changed to examine the Noise and thrust changes. The purpose of this study is to check whether Noise and thrust loss are the least at the engine's maximum RPM, and to propose an aircraft operation plan in the noisy aerodrome area based on the values. This research further seeks to identify optimal propeller configurations that balance acoustic performance and thrust efficiency. The results are expected to aid in formulating guidelines for quieter flight operations near populated areas.
선박용 프로펠러는 선박 추진 성능과 연비에 직접적인 영향을 미치는 핵심 부품으로, 제작 과정에서 높은 정밀도가 요구된다. 사형주조는 복잡한 형상의 금속 부품 제작에 널리 사용되는 공정이지만, 주조 과정에서 발생하는 열적 팽창과 냉각 수축은 최종 치수 오 차와 가공 비용 증가를 초래하는 주요 원인이다. 본 연구에서는 사형주조 과정에서 발생하는 열팽창 및 수축 현상을 정밀하게 예측하고, 이를 고려한 최적의 치수 여유 설정을 통해 연마 작업을 최소화하는 설계 방안을 제안하였다. 알루미늄 청동 합금(ALBC3)을 사용한 프로 펠러를 대상으로 열팽창 공식과 유한요소해석(FEM)을 적용하여 블레이드, 허브, 전체 지름 등 각 부위별 변형을 정량적으로 분석하였다. 분석 결과, 블레이드 너비와 두께는 약 1.9%, 허브 직경은 1.5%, 전체 지름은 2.0%의 여유를 두는 것이 적절한 것으로 나타났다. 이러한 최 적 치수 여유를 적용한 결과, 최대 23kg의 재료 절감, 30만 원 이상의 제작 비용 절감, 작업 시간 50~60% 단축 등의 정량적 개선 효과가 확인되었다. 최적 설계를 적용함으로써 추가 연마 작업과 재료 손실을 줄일 수 있으며, 이에 따른 비용 절감 효과도 기대된다. 본 연구 결 과는 선박용 프로펠러 제작 과정의 품질 향상과 생산성 제고에 기여할 수 있을 것으로 판단된다.
This study explores the application of Blade Element Theory (BET) to predict the aerodynamic performance of three-dimensional propellers, addressing the computational challenges associated with traditional methods like moving mesh and Multiple Reference Frame (MRF). By utilizing two-dimensional flow analysis to compute lift and drag coefficients, this approach enables rapid and efficient aerodynamic performance predictions with significant reductions in computational time. Comparative analysis with three-dimensional simulations reveals BET's accuracy, with thrust predictions showing slight overestimation at higher RPMs. Findings highlight BET's potential for preliminary propeller design, particularly for low-solidity, low-speed applications. This method provides an efficient alternative for optimizing propeller performance in electric vertical takeoff and landing (eVTOL) systems, pivotal for advancing Urban Air Mobility (UAM) solutions.
Noise is defined as ‘unwanted sound’ or ‘undesired sound’. Recently, the aviation industry has been rapidly developing through convergence with cutting-edge technologies such as UAM. Accordingly, it is expected that new aviation industry models will continue to be created in Korea. In addition, it is expected that aircraft noise will be raised as a new social problem. The characteristic of aircraft noise is that it has a wide transmission range. Therefore, the area affected by aircraft noise is extensive, and the damage area varies depending on the flight path and flight environment. Additionally, it tends to occur continuously in certain areas. This study is an extension of the previous studies Study on noise measurement and analysis of C172 aircraft at Muan Airport and Study on noise measurement and analysis of SR20, and investigated the noise characteristics of various piston engine trainer aircraft operated in Korea. We want to measure and analyze noise.
Advancements in technology for large aircraft have led to the development of new materials for aviation. Traditional alloy-based components in aircraft, once prevalent, are now being replaced by composite materials that offer superior performance in terms of strength and operational limits. Notably, propellers have evolved from wood to composite materials, finding application in contemporary small aircraft. In this context, there is a need for research on the composite propellers of the 3-blade "W Company," based on the widely used Rotax 914 engine in South Korea. This study aims to investigate the changes in noise and thrust corresponding to variations in propeller blade angles and engine RPM, with the goal of selecting the optimal propeller pitch angle. Particularly, the "W Company's" propellers are durable and cost-effective, widely adopted in domestic aircraft. The research seeks to propose an effective method to minimize noise while maintaining the necessary thrust, contributing to the smooth operation of aircraft and promoting coexistence with local communities.
In the past, aviation technology developed from wood to alloys to composite materials. Propellers have also evolved from wood to composite materials for modern small aircraft. In this context, research is needed on a three-blade composite propeller based on the Rotax 912 engine, which is widely used in Korea. In this study, the goal is to select the optimal propeller pitch angle by investigating noise changes according to changes in blade angle and engine 4000RPM of three types of three-blade propellers different from each propeller manufacturer. By comparing the noise of the three types of propellers most commonly used in Korea and suggesting the minimum noise blade angle for each propeller, we aim to help aircraft operators select propellers and resolve noise complaints around airfields.
In the case of a rear-wheel drive vehicle, a propeller shaft is installed to transmit the driving force of the engine. At this time, the propeller shaft is divided into 2 or 3 pipes, and the bearing is mounted on the vehicle body. And the end of the propeller shaft is connected to the rear differential and connected to the body through the chassis. Due to this complex structure, the propeller shaft must be highly balanced and the mounting angle must be well maintained. However, depending on the driving conditions of the car, various noise and vibration problems occur due to the aging of the parts and the propeller shaft. Hyundai Motor Company's maintenance center uses 'Noise Observer' to resolve various noise and vibration customer complaints. This paper describes the mechanism of vibration problems caused by unbalance of the propeller shaft and the diagnosis process using a 'Noise Observer'.
Aircraft noise is something humans don't want. In this study, based on the Rotax 914 engine used in Korea, the propeller blade angle was changed by 1 degree and the engine RPM was changed to review the three-wing “G Company” propeller and the three-wing GSC wooden propeller. Select the best propeller pitch angle by measuring the change in propeller noise and thrust and the change in engine RPM due to the change in noise and thrust. We would like to present a propeller pitch angle suitable for the location of the airfield and the operation of the aircraft. Based on this, we would like to help resolve noise complaints around the airfiled.
Most domestic pilots are trained at local airfields using propeller aircraft. Training aircraft are mainly trained in the airspace around the aerodrome, and mainly take-off and landing exercises that require a lot of practice among flight control skills. Aircraft noise is a sound that humans do not want. In this study, based on the Rotax 914 engine used in Korea, the propeller blade angle was changed by 1 degree for the 3-leaf “K company” propeller and the 3-leaf GSC wooden propeller, and the engine RPM was changed to examine the noise and thrust changes. The purpose of this study is to check whether noise and thrust loss are the least at the engine's maximum RPM, and to propose an aircraft operation plan in the noisy aerodrome area based on the values.
대부분의 기계는 여러 종류의 금속으로 구성된다. 특히 선박의 축계는 프로펠러 날개의 황동과 스테인리스로 된 축으로 이루 어져 있다. 이 이종금속이 바닷물의 전해액에 들어가면 볼타 전지를 이루고, 기전력이 발생된다. 이 기전력은 축계를 받치고 있는 베어링 과 축을 전기부식 시키는 원인이 된다. 선박에서는 이 부식을 막기 위해 선박에서는 축 접지 시스템을 설치하여 운용하고 있다. 본 연구 는 가변피치 프로펠러의 축기전력을 측정하기 위하여 추진축의 전압과 주기관의 회전수를 동시에 측정하였다. 측정장치는 내셔널인스트 루먼트사의 24bit A/D컨버터를 사용하여 측정하였고, 프로그램은 LabVIEW를 사용하였다. 주기관의 회전수와 축기전력의 발생, 블레이드 각도에 따른 기전력과, 배의 항해 방향에 따른 축기전력을 측정하고 분석하였다.