형상기억합금(Shape Memory Alloy, SMA)은 소성변형이 일어나도 냉각 및 가열을 통해 기존 형상 으로 돌아갈 수 있는 형상기억효과(Shape Memory Effect, SME)를 가진 재료이다. 이를 통해 사전에 인장 변형된 SMA를 구속 후 가열하면 SME에 의해 원래 형태로 돌아가려 하지만, 변형이 구속되어 회복 응력이라 하는 압축 응력이 발생한다. 따라서 사전 변형된 SMA를 구조물에 적용하게 되면 셀프 -프리스트레싱을 도입할 수 있다. 그중 철을 기반으로 제작된 Fe-SMA는 다른 SMA에 비해 높은 경 제성을 가져 건설 재료로써 많은 관심을 받고 있다. 이에 Fe-SMA를 철근콘크리트(Reinforced Concrete, RC) 구조물에 적용한 많은 연구가 진행되었으며, 구조성능이 향상되는 것을 확인하였다. 그러나 Fe-SMA가 사용된 RC 구조물의 피로 실험에 관한 연구는 부족한 실정이다. 따라서 본 연구에서는 Fe-SMA 바를 인장재로 사용한 RC 보의 피로 성능을 평가하였고 하중 유형(정적, 피로)과 피로 응력 범위를 변수로 고려해 고주기 피로 실험을 수행하였다. 이를 통해 피로 강도, 피로 수명 및 거동을 확 인하였으며, Fe-SMA 바를 인장재로 사용한 RC 보의 피로강도는 최대하중의 40%~60% 사이에 있을 것으로 예측되었다.

High-strength low-alloy steel is one of the widely used materials in onshore and offshore plant engineering. We investigated the alloying effect of solute atoms in α-Fe based alloy using ab initio calculations. Empirical equations were used to establish the effect of alloying on the Vicker’s hardness, screw energy coefficient, and edge dislocation energy coefficient of the steel. Screw and edge energy coefficients were improved by the addition of V and Cr solute atoms. In addition, the addition of trace quantities of V, Cr, and Mn enhanced abrasion resistance. Solute atoms and contents with excellent mechanical properties were selected and their thermal conductivity and thermal expansion behavior were investigated. The addition of Cr atom is expected to form alloys with low thermal conductivity and thermal expansion coefficient. This study provides a better understanding of the state-of-the-art research in low-alloy steel and can be used to guide researchers to explore and develop α-Fe based alloys with improved properties, that can be fabricated in smart and cost-effective manners.

We fabricate the non-equiatomic high-entropy alloy (NE-HEA) Fe49.5Mn30Co10Cr10C0.5 (at.%) using spark plasma sintering under various sintering conditions. Each elemental pure powder is milled by high-energy ball milling to prepare NE-HEA powder. The microstructure and mechanical properties of the sintered samples are investigated using various methods. We use the X-ray diffraction (XRD) method to investigate the microstructural characteristics. Quantitative phase analysis is performed by direct comparison of the XRD results. A tensile test is used to compare the mechanical properties of small samples. Next, electron backscatter diffraction analysis is performed to analyze the phase fraction, and the results are compared to those of XRD analysis. By combining different sintering durations and temperature conditions, we attempt to identify suitable spark plasma sintering conditions that yield mechanical properties comparable with previously reported values. The samples sintered at 900 and 1000oC with no holding time have a tensile strength of over 1000 MPa.

본 논문은 철계-형상기억합금(Fe-SMA)의 부식특성을 평가하기 위한 실험적 연구이다. 연구를 수행하기 위해 동전위 분극실험을 통해 Fe-SMA의 부식성능을 평가하였다. 시편을 3전극 플렛셀에 설치 후 전위차계를 이용하여 –200mV∼1000mV 구간의 전위를 2mV/s으 속도로 측정하였다. 기준전극 및 상대전극으로 각각 SCE 기준전극과 백금 와이어를 이용하였다. 동전위 분극곡선 및 타펠 피팅을 이용하여 부식전위 및 부식전류밀도를 측정하였다. Fe-SMA의 부식특성을 직관적으로 확인하기 위해 SD400 철근을 비교군으로 설정하였다. 염화물 환경에서 Fe-SMA의 부식성능을 확인하기 위해 3.5wt% 농도의 NaCl 용액에서 실험을 실시하였으며, 콘크리트 환경에서 Fe-SMA의 부식성능을 확인하기 위해 CaO를 이용하여 수용액의 pH를 13으로 조절하였다. 실험결과 Fe-SMA는 SD400 대비 모든 조건에서 우수한 내부식성이 나타났다. Fe-SMA의 콘크리트 환경에서 내부식성은 우수한 것으로 나타났다. 하지만 Fe-SMA가 염화물에 노출되면 부식저항이 급격히 감소되는 것으로 나타났다. 따라서 염화물에 직접적으로 노출되는 환경에서 Fe-SMA를 사용할 경우 부식을 방지하기 위한 적절한 조치가 필요할 것으로 사료된다.

본 논문은 철계형상기억합금(Fe-SMA) 나선철근을 이용한 기둥의 횡구속 효과를 평가한 실험적 연구를 보고한다. 실험을 위해 사전변형 4%의 5mm × 5mm의 Fe-SMA 나선철근으로 구속된 150mm × 150mm ×300mm의 원형 실험체가 제작되었다. 실험변수는 Fe-SMA 나선철근의 피치(0mm, 80mm, 60mm, 40mm), Fe-SMA 나선철근의 활성화 유무(활성화, 비활성화)를 고려하였다. Fe-SMA 나선철근 활성화를 위해 소성로를 사용하여 목표온도 140℃까지 가열하였다. 실험체의 온도가 상온에 도달한 후 만능재료시험기를 이용하여 1축 압축실험을 실시하였다. 실험결과를 통해 Fe-SMA 나선철근을 활성화하여 능동적 횡구속압이 작용된 실험체의 최대응력과 최대응력 발현 시의 변형률은 활성화하지 않은 실험체에 비해 크게 증가하는 것으로 나타났다. 또한, 나선철근 피치의 감소로 인해 능동적 구속압이 증가함에 따라 최대응력과 연성지수가 크게 증가하는 것으로 나타났다. 특히 보강 간격이 40mm인 활성화된 나선철근으로 구속된 실험체는 최대하중 도달 후 하중이 유지 및 증가하는 변형경화가 발생하는 것으로 나타났다.

In the present study, we investigated the austenite stability of a sintered Fe-based nanocrystalline alloy. The volume fraction of austenite was measured based on the X-ray diffraction data of sintered Fe-based nanocrystalline alloys, which were prepared by high-energy ball milling and spark plasma sintering. The sintered alloy samples showed a higher volume fraction of austenite at room temperature as compared to the equilibrium volume fraction of austenite obtained using thermodynamic calculations, which resulted from the nanosized crystalline structure of the sintered alloy. It was proved that the austenite stability of the sintered Fe-based alloy increased with a rise in the amount of austenite stabilizing elements such as Mn, Ni, and C; however, it increased more effectively with a decrease in the actual grain size. Furthermore, we proposed a new equation to predict the martensite starting temperature for sintered Fe-based alloys.

본 논문은 지속하중을 받은 철계-형상기억합금 표면매립보강 철근콘크리트 보의 휨 거동에 대한 실험적 연구이다. 연구를 위하여 철계-형상기억합금 보강 유ㆍ무 및 철계-형상기억합금 활성화 유ㆍ무를 변수로 하여 3개의 실험체를 제작하였다. 장기거동을 측정하기 위해 약 1 ton 중량의 콘크리트 추를 시험체 중앙에 거치하였다. 상재하중 재하 후 철계-형상기억합금을 15kW용량의 전력공급장치를 통해 활성화하였다. 이 후 다이얼게이지를 이용하여 실험체 중앙의 처짐을 528일동안 측정하였다. 528일 후 실험체의 잔존강도를 확인하기 위해 휨 파괴 실험을 실시하였다. 실험결과, 콘크리트 추를 거치한 후 철계-형상기억합금으로 보강된 실험체는 무보강 실험체 대비 50%이상 감소된 즉시처짐을 나타냈다. 또한 철계-형상기억합금을 활성화 시킨 실험체가 활성화 시키지 않은 실험체에 비해 약 35.3% 감소된 추가처짐을 나타냈다. 잔존강도 실험결과 철계-형상기억합금으로 보강한 실험체는 무보강 실험체대비 26% 이상의 극한강도 증가를 나타냈다. 또한 철계-형상기억합금 활성화는 초기 강성을 증가시키며 극한 강도에 미치는 영향은 미미한 것으로 나타났다.

Information and communication technologies are developing rapidly as IC chip size becomes smaller and information processing becomes faster. With this development, digital circuit technology is being widely applied to mobile phones, wireless LANs, mobile terminals, and digital communications, in which high frequency range of GHz is used. In highdensity electronic circuits, issues of noise and EMC(Electro-Magnetic Compatibility) arising from cross talk between interconnects or devices should be solved. In this study, sheet-type electromagnetic wave absorbers that cause electromagnetic wave attenuation are fabricated using composites based on soft magnetic metal powder and silicon rubber to solve the problem of electromagnetic waves generated in wireless communication products operating at the frequency range of 2.4 GHz. Sendust(Fe-Si-Al) and carbonyl iron(Fe-C) were used as soft magnetic metals, and their concentrations and sheet thicknesses were varied. Using soft magnetic metal powder, a sheet is fabricated to exhibit maximum electromagnetic attenuation in the target frequency band, and a value of 34.2dB(99.9 % absorption) is achieved at the target frequency.

The recent development of information and communication technologies brings new changes to automobile traffic systems. The most typical example is the advancement of dedicated short range communication(DSRC). DSRC mainly consists of an intelligent transportation system(ITS), an electronic toll collection system(ETCS) and an advanced traveler information system(ATIS). These wireless communications often cause unnecessary electromagnetic waves, and these electromagnetic waves, in turn, cause frequent system malfunction. To solve this problem, an absorber of electromagnetic waves is suggested. In this research, various materials, such as powdered metal and iron oxides, are used to test the possibility for an effective absorption of the unnecessary electromagnetic waves. The various metal powders are made into a thin sheet form by compositing through processing. The electromagnetic characteristics(complex permittivity, complex permeability) of the fabricated sheet are measured. As a result, we achieve –6.5 dB at 940 MHz(77.6 % absorption rate) with a 1.0 mm-thickness electromagnet wave absorber, and –9.5 dB at 940 MHz(88.8 % absorption rate) with a 2.0 mm-thickness absorber.

Fe-based amorphous coatings were fabricated on a soda-lime glass substrate by the vacuum kinetic spray method. The effect of the gas flow rate, which determines particle velocity, on the deposition behavior of the particle and microstructure of the resultant films was investigated. The as-fabricated microstructure of the film was studied by field emission scanning electron microscopy (FE-SEM) and high resolution transmission electron microscopy (HR-TEM). Although the activation energy for transformation from the amorphous phase to crystalline phase was lowered by severe plastic deformation and particle fracturing under a high strain rate, the crystalline phases could not be found in the coating layer. Incompletely fractured and small fragments 100~300 nm in size, which are smaller than initial feedstock material, were found on the coating surface and inside of the coating. Also, some pores and voids occurred between particle-particle interfaces. In the case of brittle Fe-based amorphous alloy, particles fail in fragmentation fracture mode through initiation and propagation of the numerous small cracks rather than shear fracture mode under compressive stress. It could be deduced that amorphous alloy underwent particle fracturing in a vacuum kinetic spray process. Also, it is considered that surface energy caused by the formation of new surfaces and friction energy contributed to the bonding of fragments.

The Fe-based self-fluxing alloy powders and TiC particles were ball-milled and subsequently compacted and sintered at various temperatures, resulting in the TiC particle-reinforced Fe self-fluxing alloy hybrid composite, and the microstructure and micro-hardness were investigated. The initial Fe-based self-fluxing alloy powders and TiC particles showed the spherical shape with a mean size of approximately 80 and the irregular shape of less than 5 , respectively. After ball-milling at 800 rpm for 5 h, the powder mixture of Fe-based self-fluxing alloy powders and TiC particles formed into the agglomerated powders with the size of approximately 10 that was composed of the nanosized TiC particles and nano-sized alloy particles. The TiC particle-reinforced Fe-based self-fluxing alloy hybrid composite sintered at 1173 K revealed a much denser microstructure and higher micro-hardness than that sintered at 1073 K and 1273 K.

This study investigated the effect of solvent on the fabrication of Ni-free Fe-based alloy nano powders by employing the PWE (pulsed wire evaporation) in liquid and compared the alloy particles fabricated by three different methods (PWE in liquid, PWE in Ar, plasma arc discharge), for high temperature oxidation-resistant metallic porous body for high temperature soot filter system. Three different solvents (ethanol, acetone, distilled water) of liquid were adapted in PWE in liquid process, while X-ray diffraction (XRD), field emission scanning microscope (FE-SEM), and transmission electron microscope (TEM) were used to investigate the characteristics of the Fe-Cr-Al nano powders. The alloy powder synthesized by PWE in ethanol has good particle size and no surface oxidation compared to that of distilled water. Since the Fe-based alloy powders, which were fabricated by PWE in Ar and PAD process, showed surface oxidation by TEM analysis, the PWE in ethanol is the best way to fabricate Fe-based alloy nano powder.

This study investigated the effect of wire diameter and applied voltage on the fabrication of Ni-free Fe-based alloy nano powders by employing the PWE (pulsed wire evaporation) in liquid, for high temperature oxidation-resistant metallic porous body for high temperature particulate matter (or soot) filter system. Three different diameter (0.1, 0.2, and 0.3 mm) of alloy wire and various applied voltages from 0.5 to 3.0 kV were main variables in PWE process, while X-ray diffraction (XRD), field emission scanning microscope (FE-SEM), and transmission electron microscope (TEM) were used to investigate the characteristics of the Fe-Cr-Al nano powders. It was controlled the number of explosion events, since evaporated and condensed nano-particles were coalesced to micron-sized secondary particles, when exceeded to the specific number of explosion events, which were not suitable for metallic porous body preparation. As the diameter of alloy wire increased, the voltage for electrical explosion increased and the size of primary particle decreased.

The electromagnetic (EM) wave absorption properties of the nanocrystalline powder mixed with 5 to 20 vol% of Ni-Zn ferrites has been investigated in a frequency range from 100MHz to 10GHz. Amorphous ribbons prepared by a planar flow casting process were pulverized and milled after annealing at 425 for 1 hour. The powder was mixed with a ferrite powder at various volume ratios to tape-cast into a 1.0mm thick sheet. Results showed that the EM wave absorption sheet with Ni-Zn ferrite powder reduced complex permittivity due to low dielectric constant of ferrite compared with nanocrystalline powder, while that with 5 vol% of ferrite showed relatively higher imaginary part of permeability. The sheet mixed with 5 vol% ferrite powder showed the best electromagnetic wave absorption properties at high frequency ranges, which resulted from the increased imaginary part of permeability due to reduced eddy current.

The oxidation of nanocrystalline powder has been conducted to investigate its influence on the electromagnetic wave absorption characteristics of the soft magnetic material. Oxidation occurred primarily on the surface of nanocrystals. Oxidation reduced the real part of complex permeability due to the reduction of the relative volume of the powder, which otherwise contributes to the permeability. Oxidation reduced the absorption efficiency of the sheet at frequencies over 1GHz, indicating that the relative contribution of skin depth increments to the absorption was not significant. The pulverization and milling process lowered the optimum crystallization temperature of the material by because of the internal energy accumulated during the fragmentation and powder thinning processes.

Two atomized alloy powders were pre-compacted by cold and subsequently hot forged at temperatures ranging from 653K to 845K. The addition of Cu and Mg causes a decrease in the eutectic reaction temperature of Al-10Si-5Fe-1Zr alloy from 841K to 786K and results in a decrease of flow stress at the given forging temperature. TEM observation revealed that in addition to Al-Fe based intermetallics, Al2Cu and Al2CuMg intermetallics appeared. The volume fraction of intermetallic dispersoids increased by the addition of Cu and Mg. Compressive strength of the present alloys was closely related to the volume fraction of intermetallic dispersoids.

This paper presents experimental results for applicability of Fe-based shape memory alloy(Fe-SMA) as near surface mounted(NSM) reinforcement . Three reinforced concrete beams with a width of 300 mm and a height of 200 mm were fabricated for the study. Reinforcement(Non-Reinforced, Reinforced), Activation(Non-Activation, Activation) were considered as experimental variable. Specimens, which reinforced with Fe-SMA have 50% less deflection then non reinforced specimen on 10kN load. Specimens, which activated Fe-SMA has 38% less additional deflection then non activated specimen in 2 weeks.