This study comprehensively investigates three types of graphite materials as potential anodes for potassium-ion batteries. Natural graphite, artificial carbon-coated graphite, and mesocarbon microbeads (MCMB) are examined for their structural characteristics and electrochemical performances. Structural analyses, including HRTEM, XRD, Raman spectroscopy, and laser particle size measurements, reveal distinct features in each graphite type. XRD spectra confirm that all graphites are composed of pure carbon, with high crystallinity and varying crystal sizes. Raman spectroscopy indicates differences in disorder levels, with artificial carbon-coated graphite exhibiting the highest disorder, attributed to its outer carbon coating. Ex-situ Raman and HRTEM techniques on the electrodes reveal their distinct electrochemical behaviors. MCMB stands out with superior stability and capacity retention during prolonged cycling, attributed to its unique spherical particle structure facilitating potassium-ion diffusion. The study suggests that MCMB holds promise for potassium-ion full batteries. In addition, artificial carbon-coated graphite, despite challenges in hindering potassium-ion diffusion, may find applications in commercial potassium-ion battery anodes with suitable coatings. The research contributes valuable insights into potassiumion battery anode materials, offering a significant extension to the current understanding of graphite-based electrode performance.

Despite enormous popularity of graphene oxide (GO) several open questions remain regarding the structure and properties of this material. One of those questions is the role of a graphite precursor on the properties of GO product. In this study, we investigate the oxidation process and the structure of GO products, made from the four different graphite precursors: synthetic graphite, two natural flaky graphites, and expanded graphite. The highest rate of the oxidation reaction was registered for the small particle size synthetic graphite. Thermal expansion of natural flaky graphite did not significantly affect the rate of the reaction. The nature of the graphite precursor does not notably affect the chemical composition of the synthesized GO products. However, it affects stability of respective aqueous dispersions. The solutions of the three GO samples, prepared from the natural graphite sources demonstrate excellent stability due to complete exfoliation of GO to single-atomic-layer sheets. GO from synthetic graphite forms unstable dispersions due to the presence of numerous multi-layered particles. This, in turn, is explained by the presence of not fully graphitized, amorphous inclusions in synthetic graphite. Our observations suggest that synthetic graphite should not be used as GO precursor when the ability to completely exfoliate and the stability of dispersions are critical for intended applications.

A combination of a series of epoxy coatings filled with octadecylamine (ODA)-modified graphene oxide (mGO) or commercial exfoliated graphite nanoplatelets (xGnP) was developed to boost the anticorrosion performances of mild steel substrates in acidic and NaCl aqueous solutions. The xGnP and mGO were applied successfully as fillers for the preparation of layer by layer (LBL) xGnP or mGO/epoxy coatings, respectively, which were coated on the clean steel surfaces to form LBLassembled layers. The LBL-assembled xGnP or mGO/epoxy coating-coated steel substrates exhibit excellent anticorrosion performances. The corrosion potentials (Ecorr) of xGnP-1/xGnP-2/3 and mGO-1/mGO-2/3 display at − 193 and − 150 mV, respectively, while Ecorr of the bare steel shows at − 871 mV of immersion in the 3.5 wt% NaCl solution. The most positive Ecorr values are obtained for xGnP-1/2/3 (− 117 mV) and mGO-1/2/3 (− 66 mV), showing the best anticorrosion performances compared to the bare steel (− 404 mV) in 17 wt% HCl solution.

Efficient Li-ion transport in anode materials is paramount for electric vehicles (EVs) and energy storage systems. The rapid charging demands of EVs can lead capacity decay at high charging rate. To overcome this challenge, we focus on graphite geometric characteristics that effect to interparticle space. We interpret the correlation between the utilization of the electrode and the interparticle space where solvated Li-ion transports in liquid electrolyte. To introduce variability into this space, two main coke precursors, coal cokes and petroleum cokes, were prepared and further categorized as normal cokes and needle cokes. Manufactured graphite samples were observed with distinct geometric characteristics. In this study, investigates the impact of these geometric variations on electrochemical performance, emphasizing rate capability and cycle stability during fast charging. By analyzing the transport properties of electrochemical species within these graphite samples, we reveal the critical role of morphology in mitigating concentration polarization and side reaction, such as Li-plating. These findings offer promising contribution for the development of advanced anode materials, in fast-charging condition in Li-ion.

Disposable masks manufactured in response to the COVID-19 pandemic have caused environmental problems due to improper disposal methods such as landfilling or incineration. To mitigate environmental pollution, we suggest a new process for recycling these disposable masks for ultimate application as a conductive material in lithium-ion batteries (LIBs). In our work, the masks were chemically processed via amine functionalization and sulfonation, followed by carbonization in a tube furnace in the Ar atmosphere. The residual weight percentages, as evaluated by thermogravimetric analysis (TGA), of the chemically modified masks were 30.6% (600 °C, C-600), 24.5% (750 °C, C-750), and 24.1% (900 °C, C-900), respectively, thereby demonstrating the possibility of using our proposed method to recycle masks intended for disposal. The electrochemical performance of the fabricated carbonized materials was assessed by fabricating silicon/graphite (20:80) anodes incorporating these materials as additives for use in LIBs. Using a coin-type half-cell system, cells with the aforementioned carbonized materials exhibited initial capacities of 553 mAh/g, 607 mAh/g, and 571 mAh/g, respectively, which are comparable to those of commercial Super P (591 mAh/g). Cell cycled at the rate of 0.33 C with C-600, C-750, and C-900 as additives demonstrated capacity retention of 53.2%, 47.4%, and 51.1%, respectively, compared with that of Super P (48.3%). In addition, when cycled at rates from 0.2 to 5 C, the cells with anodes containing the respective additives exhibited rate capabilities similar to those of Super P. These results might be attributable to the unique surface properties and morphologies of the carbonized materials derived from the new recycling procedure, such as the size and number of heteroatoms on the surface.

This work utilizes the commercial finite element software ABAQUS to investigate the factors influencing the mechanical behavior of tantalum carbide (TaC)-based/graphite fibrous monolithic ceramics (FMCs), such as core/shell volume ratio and fiber orientation. The good compliance between experimental and simulated results demonstrates the suitability of the finite element software ABAQUS for exploring mechanical properties in FMCs. According to the results, it was observed that the bending strength of TaC-based/graphite FMC decreased with the change in fiber orientation from 0° to 90°. The displacement amount in the core/shell volume ratio of 75/25 ( C75S25) sample with a fiber orientation of 90° was maximum (with a value of 0.0524 mm), indicating that crack propagation occurred later. Therefore, the sample exhibited better resistance to failure. Generally, C75S25 specimens started to crack later than the core/shell volume ratio of 65/35 ( C65S35) in both fiber orientations and released more energy during crack initiation. Additionally, when the 0°-fiber-oriented specimen failed, more energy was released than the [90°] sample with the same core/shell volume ratio.

Carbon-based materials, particularly graphite, have been extensively studied for their potential in fabricating flexible conductive fabrics with high electrical conductivity, which are attractive for wearable electronics. In this study, we investigated the effects of polar solvents, graphite concentration, and temperature on the electrical properties of conductive cotton fabrics. Our results show that the type of polar solvent and graphite concentration strongly influence the electrical conductivity of the fabrics. By controlling the graphite concentration, a wide range of conductive cotton fabrics with different conductivity values can be produced. Additionally, temperature resistance studies revealed that the fabrics exhibit both semiconductor and metallic behavior in the temperature range from room temperature to 160 °C. These interesting properties make the conductive cotton fabrics suitable for use as electrical components in circuits with resistive and inductive loads. Furthermore, we fabricated a supercapacitor with electrodes based on dispersed graphite and an electrolyte of sodium chloride salt dissolved in deionized water. Our findings suggest that conductive cotton fabrics have great potential for use in high-performance wearable electronics and energy storage devices.

In this research, in order to increase the oxidation resistance of graphite, kaolin and alumina powder with different ratios (26A-74S, 49A-51S, 72A-28S) and slurry method were used to create an aluminosilicate coating on the graphite substrate. In order to reduce the difference in the coefficients of thermal expansion of graphite with aluminosilicate coating, aluminum metaphosphate coating as an interlayer was prepared on the surface of graphite by cathodic electrochemical treatment. The isothermal oxidation test of the samples was carried out in air at a temperature of 1250 °C for 1, 3 and 5 h. The microstructure, chemical composition, and phase components of the coating were, respectively, analyzed by scanning electron microscope equipped with an energy-dispersive spectrometer and X-ray diffraction. The results indicated that, by increasing the withdrawal speed of the samples in slurry method, the amount of changes in the weight of the samples has increased and therefore had a direct effect on oxidation. In addition, it was approved that, at high-temperature oxidation, AlPO4 glass phase forms on aluminum metaphosphate interlayer which retards graphite oxidation. Along with aluminum metaphosphate, aluminosilicate coating also produces a glass phase which fills and seals the voids on the surface which prevents the oxygen to reach the surface of graphite. The created double-layer coating including an interlayer of aluminum metaphosphate + slurry coating prepared with the ratio of 26A-74S as the optimal coating in this research was able to increase the oxidation resistance of graphite by 73% at a temperature of 1250 °C.

The dyeing process is a very important unit operation in the leather and textile industries; it produces significant amounts of waste effluent containing dyes and poses a substantial threat to the environment. Therefore, degradation of the industrial dye-waste liquid is necessary before its release into the environment. The current is focusing on the reduction of pollutant loads in industrial wastewater through remediating azo and thiazine dyes (synthetic solutions of textile dye consortium). The current research work is focused on the degradation of dye consortium through photo-electro-Fenton (PEF) processes via using dimensionally stable anode (Ti) and graphite cathode. The ideal conditions, which included a pH of 3, 0.1 (g/L) of textile dye consortium, 0.03 (g/L) of iron, 0.2 (g/L) of H2O2, and a 0.3 mAcm-2 of current density, were achieved to the removal of dye consortium over 40 min. The highest dye removal rate was discovered to be 96%. The transition of azo linkages into N2 or NH3 was confirmed by Fourier transforms infra-red spectroscopic analysis. PEF process reduced the 92% of chemical oxygen demand (COD) of textile dye consortium solution, and it meets the kinetics study of the pseudo-first-order. The degradation of dye through the PEF process was evaluated by using the cyclic voltammetric method. The toxicity tests showed that with the treated dye solution, seedlings grew well.

The objective of this study is development of graphite-boron composite material as a replacement for metal canisters to Improve the heat dissipation and radiation shielding performance of dry spent nuclear fuel storage system and reduce the volume of waste storage system. KEARI research team plan to use the graphite matrix manufacturing technology to pelletize the graphite matrix and adjust the content of phenolic resin binder to minimize pore formation. Specifically, we plan to adjust the ratio of natural and synthetic graphite powder and use uniaxial pressing technology to manufacture black graphite matrix with extremely high radial thermal conductivity. After optimizing the thermal conductivity of the graphite matrix, we plan to mix it with selected boron compounds, shape it, and perform sintering and purification heat treatments at high temperatures to manufacture standard composite materials.

This paper proposes the optimal molecular weight for a petroleum-based binder pitch to enhance the density and strength of the prepared graphite block. The effect of the molecular weight on the binder properties, which was quantified using solvent fractionation, was considered based on the evaluation of the coking and viscosity characteristics. The affinity of the pitch to coke influenced the carbonization yield of the block, and the proportion of closed pores was reduced via the use of a highaffinity binder pitch. In addition, the viscosity was found to influence the uniformity of the coke and pitch dispersions, and numerous open pores were formed in the graphite block under high-viscosity conditions. In terms of the molecular weight, a reduction in the content of the insoluble 1-methyl-2-pyrrolidone (NMP) fraction, which was the heaviest fraction present in the pitch, was found to reduce the affinity of the binder to coke while increasing its viscosity. Therefore, the density and strength of the prepared graphite block were reduced upon increasing the insoluble NMP content of the binder pitch. Consequently, it was necessary to control the content of this fraction within < 13.81 wt% to obtain high-density and high-strength graphite blocks.

To study the effect of inorganic electrolyte solution on graphite flotation, 19 kinds of inorganic electrolytes, including nitrate, chloride and sulfate were selected as experimental electrolytes. The flotation experiment was carried out on graphite and the contact angle and surface potential of the interaction between inorganic electrolyte solution and graphite were studied. The results show that flotation effect and flotation rate of the three ion valence inorganic electrolytes follow the order: nitrate < chloride < sulfate and univalent < bivalent < trivalent (except Ba(NO3)2 and Pb(NO3)2). When the ion valence are the same, the larger the ion atomic number, the better effect on graphite flotation. Cations in inorganic electrolyte solutions are the main factors affecting mineral flotation. When the cationic type and concentration are the same, different flotation effects are attributed to different anions. For low ion valence inorganic electrolyte solution with weak foaming effect, a certain dose of frother can be added appropriately to improve the flotation effect of graphite. The high ion valence inorganic electrolyte solution has strong foaming effect, and it is not necessary to add a frother. The principle of inorganic electrolyte solution promoting graphite flotation is analyzed from the aspects of liquid phase property, gas–liquid interface property, contact angle and surface potential. It is proved that inorganic electrolyte solution as flotation medium can promote the effective flotation of graphite.

The synthesis of a novel first stage GIC containing simultaneously lithium, potassium and barium through a solid–liquid reaction by molten salts method is described. Such a route has been largely developed in our laboratory for intercalation of metals into graphite. The interplanar distance of this quaternary compound reaches 950 pm and exhibits poly-layered intercalated sheets defined by X-ray measurements. The Li0.2K0.75Ba0.6C6 chemical formula of the compound is determined by ion beam analysis and this GIC is remarkably homogeneous. This GIC is the first poly-layered one containing barium.

The fast expanding field of wearable technology requires light-weight, low-cost, scalable, flexible and efficient energy harvesters as a source of uninterrupted green power. This work reports fabrication of sub-micron graphite platelet/PVDF composite film-based flexible piezoelectric energy harvester (PGEH) for scavenging the wasted mechanical energy associated with human body motion. The addition of graphite platelet leads to the enhancement of electroactive β phase in PVDF; consequently, the piezoelectric and dielectric properties of the composite are enhanced. 0.5 wt% filler-loaded composite has 96% β phase fraction and dielectric constant 32 at 100 Hz (tanδ = 0.18).The PGEH produces open circuit voltage of 40 V and instantaneous power density of 3.35 mW cm− 3 with energy conversion efficiency of 22.5% under periodic finger tapping. It can generate fair electrical output under gentle heel (0.8 V) and toe movements (1.2 V). A PGEH is directly employed for powering 50 commercial LEDs and quick charging of a 2.2-μF capacitor upto 19.2 V. The device is also employed as self-powered dynamic pressure sensor which shows high sensitivity (0.9 VkPa− 1) with fast response time (1 ms). Therefore, this durable, flexible, efficient PGEH can have promising applications in wearable electronics as a green power source cum self-powered mechanosensor.

Renewed interest in the reinforced carbon graphite composites has intrigued the community in the advanced materials fields. In this work, we present a simple carbon nanofibers reinforced carbon graphite composites synthetic method by incorporating mixture of coal tar pitch, synthetic graphite, pitch coke and the dispersion liquid of carbon nanofibers via liquid-phase mixing process. The impact of carbon nanofiber utilization on the microstructures and mechanical properties of carbon graphite composites are studied systematically. The covalent surface modification of carbon nanofibers effectively improves its microstructure and thereby promotes the carbon graphite composites’ dispersion behavior. We propose that a small amount of carbon nanofibers could promote the carbonization process of carbon graphite composites, facilitating the densification of carbon graphite composites and reducing the undesired open porosity. The amount of 0.7 wt % of carbon nanofiber concentration allows the enhancement of bend and compressive strength of carbon graphite composites up to 36.50 MPa and 60.46 MPa, increased by 167.9% and 146.9% compared with the pure carbon graphite composite, respectively. Our findings can be rationalized due to the improvement in the mechanical strength of carbon graphite composites could be attributed due to pull-out of carbon nanofibers from the matrix and bridging effect across the crack pores within the matrix.

In this study, graphene oxide (GO) was synthesized by the improved Hummers’ method. The degree of oxidation from graphite (Gi) to GO was determined through interlayer spacing calculated from X–ray diffraction. Besides, the effect of KMnO4: Gi ratios (X1), H2SO4 volume (X2), oxidation temperature (X3), oxidation time of stage 1 (X4), and oxidation time of stage 2 (X5) was screened by the Plackett–Burman model. The simultaneous impact of three factors that influenced the degree of oxidation (X1, X2, and X3) was studied by the Box–Behnken experimental model of response surface methodology to achieve suitable conditions for the GO synthesis process. The characterization of GO product was investigated via the modern analytical methods: X-ray diffraction, Raman spectroscopy, Fourier transform infrared spectroscopy, UV–Vis spectroscopy, field emission scanning electron microscopy, transmission electron microscopy, and atomic force microscopy. Inaddition, the study was also carried out on a pilot scale for orientation in industrial application with the yield of 14 g/batch.

For practical applications of graphene sheets in a variety of fields, mass production of high-quality graphene sheets is necessary. Herein, we reported a cost-effective, green, and simple approach to synthesizing mass production exfoliated graphene (EG) flakes employing electrochemical exfoliation of pencil graphite in neutral aqueous electrolytes. Pencil graphite cores of different grades were applied as anode and cathode electrodes and exposed to the electrolyte solution at a different voltage. Several parameters were examined and optimized, including pencil grade (2,4,6,8 B), applied voltage (10, 15, 20, 30 V), different inorganic electrolytes ((NH4)2SO4, Na2SO4, NaNO3, NaCl, and CH3COONa), and the concentration of electrolytes. The optimal condition was chosen by considering the mass of produced graphene and the conductivity of the graphene solution. The optimal conditions were as follow: pencil grade: 6B; applied voltage: 10 V; electrolyte type: Na2SO4; electrolyte concentration: 0.1 M. Under these conditions, the production yield was > 95% within 3 h and 9 min. The EG was characterized by utilizing FT-IR, XRD, Raman spectroscopy, FE-SEM, Cyclic Voltammetry, and Electrochemical Impedance Spectroscopy (EIS). Characterization indicates that the synthesized EG had an XRD peak at 2θ = 26.6° and an ID/ IG ratio of 0.36. Furthermore, the EG showed good conductivity when tested by cyclic voltammetry and EIS whereas the R2 values were 985.8 and 76.3 Ω for bare GCE and EG/GCE, respectively. In addition, EG effectively removed cadmium (Cd(II)) with an adsorption level of 8.72 mg/g. The results from this study suggest that EG can be scaled up and commercialized in an environmentally friendly and low-cost manner, especially in low-income countries, and using it to rectify metal ions.

The preparation and exfoliation of graphite oxide at low temperatures (near room temperature) to produce exfoliated graphite (EG) instead of rapid heating to a high temperature (conventional process) are reviewed. The exfoliation by microwave irradiation, electrochemical exfoliation and surfactant-assisted exfoliation of graphite are also included because these techniques can be applied under ambient atmosphere, although last two techniques were mainly applied for thinning the graphite flakes to obtain “graphene” flakes. The applications of the resultant exfoliated graphite (EG) for oil/water separation, adsorptive removal of the environment pollutants and microwave shielding are shortly reviewed.

Graphite felt is a felt-like porous material made of high-temperature carbonized polymers. It is widely used in electrode materials because of its good temperature resistance, corrosion resistance, large surface area and excellent electrical conductivity. In this paper, the surface functional group modification is of graphite felt electrodes (mainly nitrogen doping modification, nitrogen–sulfur or nitrogen–boron co-doping modification) and surface catalytic modification (metal/ion surface modification and metal oxide surface modification as Main). There are two main methods and research progresses to improve the performance of graphite felt electrodes, and the comprehensive performance of surface functional group-modified graphite felt electrodes and surface catalytically modified graphite felt electrodes are compared respectively. The results show that both surface functional group modification and surface catalytic modification can improve the comprehensive performance of graphite felt electrodes. In this paper, the future development direction of graphite felt activation modification is also prospected.