Hexagonal bolt, nut, fittings, and high-pressure valves with special alloy play an important role in many industrial products, for instance, such as semiconductor facilities, hydrogen stations and fuel cell electric vehicles. The purpose of this study is to investigate the structural stability of turning wheel using the reaction force of roller in variable hexagonal rolling die. As the results, the bearing groove had the possibility of damage in turning wheel, especially, in case of Bottom condition. Furthermore, the turning wheel showed structural instability by using safety factor but structural stability using strength, respectively, as a safety criterion.

Hexagonal bolt, nut, fittings, and high-pressure valves with special alloy play an important role in many industrial products, for instance, such as semiconductor facilities, hydrogen stations and fuel cell electric vehicles. The purpose of this study is to predict the reaction force of roller in drawing system. Numerical analysis was conducted to obtain data for designing the turning wheel, which is key parts in drawing system, using the reaction force of roller. As the results, the reaction force of X axis direction was about 9~20 times larger than that of Z axis direction and the reaction force of Y axis direction was negligible. The maximum reaction force of roller was the case of 4 stage and the numerical results in this study could be helped for designing the mechanical parts of variable hexagonal rolling die.

SUS hexagonal bar have been widely used to manufacture the hexagonal bolt/nut, adapter and fittings. Raw SUS circular bar is used to make SUS hexagonal bar using drawing system. The purpose of this study is to investigate the characteristics, for instance, such as stress, strain and reduction ratio of area for bar. As the results, it was confirmed that the maximum stresses were occurred at edge of hexagonal bar, thus it could be worked as residual stress of hexagonal bar. The phenomenon of spring back was almost no found in all parts of hexagonal bar. Furthermore it showed that the reduction ratios of area were about mean 26% when SUS circular bar was changed to SUS hexagonal bar in this study.

In order to remove rust and impurities from surface of raw SUS circular bar, peeling machine is used to make lustrous and clean surface of SUS circular bar. Drawing process system is used to manufacture SUS hexagonal bar. SUS hexagonal bar have been widely used to make hexagonal bolt/nut, adapter and fittings and so on. The purpose of this study is to investigate the stabilities for guide bar of clamp in drawing process system. As the results, the guide bar showed structural stability in cases of below load of 50 Ton and over hook radius of 3.0mm. Further as the thickness of guide bar hooking with jaw was increased, minimum safety factor was decreased.

SUS hexagonal bar has been widely used to make many kinds of hexagonal bolt/nuts and fittings. Peeling machine is used to make lustrous and clean surface of SUS circular bar in order to remove rust and impurities from surface of raw SUS circular bar. Similarly, roll unit system is used to make SUS hexagonal bar from SUS circular bar with lustrous and clean surface. Roll unit system is mainly divided into two parts ; one is roll unit and the other is mold frame. The purpose of this study was to evaluate the structural stability of mold frame supporting roll unit with numerical analysis. As the numerical analysis result, higher structural stability was gradually shown in order of models 4, 2, 3 and 1. It was considered that the structural stability of this study was influenced by the decrease of mold frame size, especially height decrease.

SUS hexagonal bar, which is manufactured by drawing process of SUS circular bar, have been widely used to make various adapters and fittings. The purpose of this study is to investigate the characteristics and stability of variable roll unit including stand module. Stand module is essential part of variable roll unit. Structural analysis was performed to predict the stability of stand module using 3 loads (50, 75, 100 Ton), thus it may be of help to the manufacture of stand module. As the results, internal ring of bearing showed maximum equivalent stress, and moreover bearing, shaft and roller had to be preferentially considered in order to maintain its stability. In cases of 50 and 75 Ton, there were no problems for stabilities, respectively, on the other hand, problem for stability may occur in case of 100 Ton.