실버 페이스트는 상대적으로 낮은 열처리로 공정이 가능하기 때문에 전자 소자 응용분야에서 유용한 전극 재료이다. 본 연구에서는 은 페이스트 전극에 대기압 플라즈마 제트를 이용하여 전극 표면을 처리 했다. 이 플라즈마 제트는 11.5 kHz 작동 주파수에서 5.5 ~ 6.5 kV의 고전압을 사용하여 아르곤 분 위기에서 생성되었다. 플라즈마 제트는 대기압에서 수행함으로써 인쇄 공정에 더 유용할 수 있다. 플라즈 마 처리시간, 인가된 전압, 가스유량에 따라 전극의 표면은 빠르게 친수성화 되었으며 접촉각의 변화가 관 찰되었다. 또한, 대면적 샘플에서 플라즈마 처리 후 접촉각의 편차가 없었는데, 이는 기판의 크기에 관계없 이 균일한 결과를 얻을 수 있었다는 것을 의미한다. 본 연구의 결과는 대면적 전자소자의 제조 및 향후 응 용 분야에서 적층 구조를 형성하는데 매우 유용할 것으로 기대된다.
This study involved the shape of water jet nozzle to promote blasting ability and an increase of projection distance when cleaning VLBC cargo hold. Furthermore, I researched the effect of pressure, length of reducer, nozzle caliber size and nozzle shape on the nozzle through CFD simulation. Simulation of water jet projection process inside VLBC cargo hold was done in both 2D and 3D environment. Simulation results show installing suitable nozzle can increase the cleaning effect of cargo hold.
Principles and historical background of high pressure liquid jet (HPLJ) technology is presented in the paper. This technology can be applied, among others, for production of nano particles. This target can be achieved in various type of disintegration systems developed and designed on the base of this technology. The paper describes principles of two examples of such systems: HPLJ-reactor, called also a linear comminuting system, HPLJ- centrifugal comminuting system, which prototypes have been manufactured. A linear mill, being high energy liquid jet reactor, has been developed and tested for micronization of various types of materials. The results achieved so far, and presented in the paper, show its potential for further improvement toward nano-size particle production. Flexibility of adjustment of the reactors and the mechanism of the process allows for the creation of particles with unprecedented rheology. The reactor can be especially suitable to micronize, mix and densify materials with a wide range of mechanical properties for various industrial needs. Presented prototypes of comminution systems generate interesting potentials toward production of nano particles. Their performance, based on up today research, confirms expected high efficiency of materials disintegration, which opens a new challenge for industrial applications. The paper points out benefits and area of possible applications of presented technology.
In order to obtain spherical fine powder, we have developed a new method of high-pressure water atomization system using swirl water jet with the swirl angle . The effect of nozzle apex angle upon the morphology of atomized powders was investigated. Molten copper was atomized by this method, with rad (swirl water jet) and rad (conical water jet). It was found that the median diameter of atomized powders decreased with decreasing down to 0.35 rad in each , but under θ<0.35 rad, increased abruptly with decreasing for rad, while it was still decreased with decreasing for rad.
Experimental studies on the characteristics of annular jet pump were carried out in this paper. Jet pump can be used widely for the transportation of solid materials, farm produce and fishes. The effects of high pressure chamber on the characteristics of annular jet pump were sought in this paper. Experiments were done for three shapes of high pressure chamber, and for several lengths of the high pressure chamber. Three types of the high pressure chamber's entrances(90˚ single inflow, 45˚single inflow, and 45˚ double inflow) were tested. Water was used for both the primary fluid and secondary fluid. The results obtained in this study are as follows; 45˚double inflow type is the most effective among the tested three types of the high pressure chamber's entrances. The efficiency of jet pump with 400mm of high pressure chamber length is the highest among the chamber lengths tested in this study, thus indicating appropriate chamber length is required to get an efficient.
With continuous industrial development, the types, and amount of particulate matter (PM) have been increasing. Since 2018, environmental standards regarding PM have become more stringent. Pulse air jet bag filters are suitable for PM under the 20㎛ and, can function regardless of size, concentration and type. Filtration velocity and shape are important factors in the operation and design of the pulse air jet bag filters however, few established studies support this theory. In this research, numerical simulations were conducted based on experimental values and, several methods were employed for minimizing the pressure drop. In the pilot system, as the inlet duct velocity was faster than 19 m/sec, flow was not distributed equally and, re-entrainment occurred due to the hopper directional vortex. The multi-inlet system decelerated the hopper directional vortex by 25 ~ 30% , thereby decreasing total pressure drop by 6.6 ~ 14.7%. The guide vane system blocked the hopper directional vortex, which resulted optimal vane angle of 53°. The total pressure of the guide vane system increased by 0.5 ~ 3% at 1.5 m/min conditions. However, the filtration pressure drop decreased by 4.8 ~ 12.3% in all conditions, thereby reducing the operating cost of filter bags.
In this study, using coke dust from ironwork, the pulse pressure on a pulse air jet bag filter was investigated considering the influence of the pressure loss due to filtration velocity and pressure intervals. The research on the optimal pulse pressure prediction of a pulse air jet type bag filter using coke dust showed the following results. Pressure loss volatility produced by the pulse pressure under low dust concentration(0.5, 1 g/m3) and low face velocity(1.25 m/min) was less than 10 mmH2O. This suggests that the pulse pressure has a low impact on the pressure loss. In contrast, pressure loss volatility under high dust concentration(3 g/m3) and high face velocity(1.75 m/min) was 25 mmH2O. Therefore, pulse pressure with high dust concentration and high face velocity has a strong influence on the pressure loss volatility, compared to the condition of low dust concentration and low face velocity. The optimal pulse pressure of inlet dust concentration(0.5 g/m3) was 6 kg/cm2 under the same face velocity(1.75 m/min). As concentration increased from 1 to 2 g/m3, the pulse pressure gradually reached 5 kg/cm2 thus indicating that the pulse pressure(5 kg/cm2) is pertinent at a high concentration(3 g/m3). The pulse intervals: 20, 25 and 30 sec, which are relatively longer than 10 and 15 sec, corresponded to high pressure loss volatility produced by the pulse pressure. Furthermore, low pressure loss volatility was noted at 5 kg/cm2 of the overall pulse pressure.
In this study, pressure drop was measured in the pulse jet bag filter without venturi on which 16 numbers of filter bags (Ø140 × 850 ℓ) are installed according to operation condition(filtration velocity, inlet dust concentration, pulse pressure, and pulse interval) using coke dust from steel mill. The obtained 180 pressure drop test data were used to predict pressure drop with multiple regression model so that pressure drop data can be used for effective operation condition and as basic data for economical design.
The prediction results showed that when filtration velocity was increased by 1%, pressure drop was increased by 2.2% which indicated that filtration velocity among operation condition was attributed on the pressure drop the most. Pressure was dropped by 1.53% when pulse pressure was increased by 1% which also confirmed that pulse pressure was the major factor affecting on the pressure drop next to filtration velocity. Meanwhile, pressure drops were found increased by 0.3% and 0.37%, respectively when inlet dust concentration and pulse interval were increased by 1% implying that the effects of inlet dust concentration and pulse interval were less as compared with those changes of filtration velocity and pulse pressure. Therefore, the larger effect on the pressure drop the pulse jet bag filter was found in the order of filtration velocity(Vf), pulse pressure(Pp), inlet dust concentration(Ci), pulse interval(Pi).
Also, the prediction result of filtration velocity, inlet dust concentration, pulse pressure, and pulse interval which showed the largest effect on the pressure drop indicated that stable operation can be executed with filtration velocity less than 1.5 m/min and inlet dust concentration less than 4 g/m3. However, it was regarded that pulse pressure and pulse interval need to be adjusted when inlet dust concentration is higher than 4 g/m3. When filtration velocity and pulse pressure were examined, operation was possible regardless of changes in pulse pressure if filtration velocity was at 1.5 m/min. If filtration velocity was increased to 2 m/min. operation would be possible only when pulse pressure was set at higher than 5.8 kgf/cm2. Also, the prediction result of pressure drop with filtration velocity and pulse interval showed that operation with pulse interval less than 50 sec. should be carried out under filtration velocity at 1.5 m/min. While, pulse interval should be set at lower than 11 sec. if filtration velocity was set at 2 m/min.
Under the conditions of filtration velocity lower than 1 m/min and high pulse pressure higher than 7 kgf/cm2, though pressure drop would be less, in this case, economic feasibility would be low due to increased in installation and operation cost since scale of dust collection equipment becomes larger and life of filtration bag becomes shortened due to high pulse pressure.
The new empirical static model was constructed on the basis of dimension analysis to predict the pressure drop according to the operating conditions. The empirical static model consists of the initial pressure drop term (N dust = ω0υf / P pulse t) and the dust mass number term (Δp initial), and two parameters (dust deposit resistance and exponent of dust mass number) have been estimated from experimental data. The optimum injection distance was identified in the 64 experimental data at the fixed filtration velocity and pulse pressure. The dust deposit resistance (K d), one of the empirical static model parameters got the minimum value at , d=0.11m, at which the total pressure drop was minimized. The exponent of dust mass number was interpreted as the elasticity of pressure drop to the dust mass number. The elasticity of the unimodal behavior had also a maximum value at , d=0.11m, at which the pressure drop increased most rapidly with the dust mass number. Additionally, the correlation coefficient for the new empirical static model was 0.914.
The pressure drop through pulse air jet-type bag filter is one of the most important factors on the operating cost of bagfilter houses.
In this study, the pilot-scale pulse air jet-type bag filter with about 6 ㎡ filtration area was designed and tested for investigating the effects of the four operating conditions on the total pressure drop, using the coke dust collected from a steel mill factory.
When the face velocity is higher than 2 m/min, it is not applicable to on-spot due to the increase of power expenses resulting from a high-pressure drop, and thus, 1.5 m/min is considered to be reasonable. The regression analysis results show that the degree of effects of independent parameters is a order of face velocity > concentration > time > pressure.
The results of SPSS answer tree analysis also reveal that the operation time affects the pressure drop greatly in case of 1 m/min of face velocity, while the inlet concentration affects the pressure drop in case of face velocity more than 1.5 m/min.
The change of pressure drop according to the change in the inlet concentration, pulse interval, and injection distance of pulse air jet type bag filters, and the effect of venturi installation are as follows.
The pressure drop with the range of 30 to 50mmH2O varies according to the injection distance with 30, 50, 70, 90sec and the inlet concentration of venture built-in fabric filters. For the lower concentration of 0.5g/m3 and 1g/m3, the pressure drop(ΔP) was stable 60 to 90minutes after operation. For the higher concentration of 3g/m3, as ΔP continues to go up, pulse interval should be set shorter than 30 seconds.
The pressure drop with the injection distance of 110mm, when inlet dust concentration is 0.5g/m3 or 1g/m3, is 1.3 to 2 lower than with the injection distance of 50, 160, and 220mm, which means that the inflow amount of the secondary air by the instant acceleration is large. The injection distance of 2g/m3 and 3g/m3 has the similar pressure distribution. The higher inlet concentration is, the more important pulse interval is than injection distance.
The pressure drop has proved to be larger when inlet concentration is lower and injection distance closer, on condition that the venturi is installed. The change in the pressure drop was smallest when injection distance was 50mm, followed by 220mm, 160mm, and 110mm.