The rapid urbanization and industrial growth have increased the demand in construction, maintenance, and infrastructure, leading to significant advancements in aerial work vehicle technology. This study focuses on the structural performance of ultra-high-strength steel plates of varying thicknesses used in telescopic booms, which is a critical component of aerial work vehicles. This study aims to address the cost issues associated with the previously used 5mm thick plates by evaluating the structural integrity of thinner plates. Using finite element analysis (FEA), the study analyzes stress and displacement for different thicknesses, specifically targeting the first boom segment, which bears the most load. The results indicate that while 3mm and 3.2mm thick plates are unsuitable due to buckling, the 4mm thick plate meets safety criteria with a safety factor of 2.51 and reduces costs by over 20%. By using 4mm thick ultra-high-strength steel for the first boom segment is cost-effective, providing structural integrity and an applicable solution for aerial work vehicle manufacturers.
The operation time of a disposal repository is generally more than one hundred years except for the institutional control phase. The structural integrity of a repository can be regarded as one of the most important research issues from the perspective of a long-term performance assessment, which is closely related to the public acceptance with regard to the nuclear safety. The objective of this study is to suggest the methodology for quantitative evaluation of structural integrity in a nuclear waste repository based on the adaptive artificial intelligence (AI), fractal theory, and acoustic emission (AE) monitoring. Here, adaptive AI means that the advanced AI model trained additionally based on the expert’s decision, engineering & field scale tests, numerical studies etc. in addition to the lab. test. In the process of a methodology development, AE source location, wave attenuation, the maximum AE energy and crack type classification were subsequently studied from the various lab. tests and Mazars damage model. The developed methodology for structural integrity was also applied to engineering scale concrete block (1.3 m × 1.3 m × 1.3 m) by artificial crack generation using a plate jacking method (up to 30 MPa) in KURT (KAERI Underground Research Tunnel). The concrete recipe used in engineering scale test was same as that of Gyeongju low & intermediate level waste repository. From this study, the reliability for AE crack source location, crack type classification, and damage assessment increased and all the processes for the technology development were verified from the Korea Testing Laboratory (KTL) in 2022.
A lot of CANDU Spent Fuels (CSFs) have been stored in spent nuclear fuel pools and dry storage facilities. In accordance with the enhanced nuclear regulations, the initial characteristics of CSF should be inspected to ensure the integrity of CSF and the reliable operation of storage system before loading it into a cask for long-term dry storage. For the inspections, an initial characteristics measurement equipment was designed, which is used for Pool-Side Examination (PSE) in the spent fuel pool of the pressurized heavy water reactor nuclear power plant. Measurements using the equipment consist of non-contact inspections and contact inspections. The non-contact inspections do not affect CSF integrity, whereas the integrity of CSF can be reduced during the contact inspections under abnormal operating conditions because the probe of equipment may apply specific loads to the CSF. Therefore, the structural integrity evaluations of equipment and CSF are performed using Finite Element (FE) analyses for four combinations based on two abnormal conditions and two probe positions. The used abnormal conditions are the pressing load condition and the scratching load condition, and two probe positions are the center and bottom of the fuel rod in the longitudinal direction, respectively. In this evaluation, the bottoms of the fuel rod or CSF are defined as the regions facing the bottom surface of equipment. The analysis of the pressing load condition is performed by pressing the probe of the equipment in radial direction of the CSF fuel rod. That of the scratching load condition is carried out by applying a specific radial load to the CSF fuel rod using the probe and then applying the load to the surface of the fuel rod while moving axially along the surface. All combinations are analyzed considering geometric, boundary and material non-linearity under the dynamic load, which is dependent on the equipment operating velocity. The stresses of CSF and equipment components were obtained from these analyses. The maximum stress of each component was generated at the combination on the scratching load condition for the bottom position among the four combinations. The obtained maximum stresses are lower than the yield stress for each component material. Also, the CSF is not overturned due to the support plate of the equipment in all analyses. Therefore, the structural integrity and safety of the equipment and the CSF are maintained under abnormal operating conditions during the inspection using the initial characteristic measurement equipment.
On-site storage facility using concrete silo dry storage systems for spent nuclear fuel at Wolsong NPP site came into operation in 1992 and was expanded four times, and a total of 300 silo dry storage systems are currently in operation. The design lifetime of silo dry storage systems has been licensed for 50 years. As the dry storage systems are subject to time constraints for a limited lifetime, countries operating the dry storage systems are working to ensure the long-term integrity of dry storage systems and IAEA also recommends that the dry storage systems be assessed for long-term storage. To demonstrate the long-term integrity due to material degradation during the licensed design lifetime, the structural integrity of silo dry storage systems was evaluated by considering the material degradation characteristics of concrete. The concrete compressive strength results measured so far by the rebound hammer method, which is an internationally standardized nondestructive test method for converting hardness into compressive strength using the correlation between rebound number and strength at the time of a Schmidt hammer strike, were analyzed in accordance with Wolsong NPP’s procedure to quantify the degradation characteristics, and the prediction of concrete strengths for 20 years and 50 years after construction of the silo dry storage systems was determined, respectively. Based on these residual compressive strengths, structural analyses of the silo dry storage systems were carried out under normal, off-normal and accident conditions of the related regulations, and the structural integrity of silo dry storage systems was reevaluated. It was confirmed the silo dry storage systems are able to maintain structural integrity up to the design lifetime of 50 years even if the concrete is deteriorated.
The Deep Borehole Disposal (DBD) method has various advantages, such as minimizing the use of site area and corrosion of the disposal container and improving long-term structural safety. However, it is necessary to review the problems that may occur in various technologies related to the emplacement and retrieval of the disposal container and the sealing of the borehole. Therefore, the purpose of this study is to evaluate the structural integrity of an emplacement and retrieval device (hereinafter, the disposal container connecting device) of a DBD container. The disposal connecting device was evaluated according to ANSI 14.6 and NUREG-0612 standards. The allowable stress should be less than the yield strength under the load condition of 3g. The length of the disposal container connecting device was about 2,900 mm, the diameter was 406 mm, and the weight was about 1.2 tons. In addition, 10 disposal containers weighing up to 2.2 tons were handled. The disposal container connecting device was made of stainless steel, and the maximum operating temperature was about 300°C. For structural evaluation, ABAQUS finite element analysis program was used. The analysis model was modeled only 1/2 part considering symmetry condition. The analysis model was modeled using 410,431 nodes and 344,119 solid elements. Three times load was applied to the weight of the disposal container. Axisymmetric conditions were applied to the symmetrical surface of the disposal container, and vertical restraints were applied to the upper lifting lugs. A surface-to-surface contact condition was applied to the part where the contact occurred. As a result of the analysis, the greatest stress was generated at the part supported by the clamp at the disposal container connector at 168.9 MPa. In the lugs and pins connecting the guide and the connecting device, a stress of 530.1 MPa was generated by shearing. In the bolts of the disposal container connecting device, a stress of 498MPa was generated and the safety margin was 1.73. A stress of 486.1 MPa was generated in the disposal container connecting device, and the safety margin was the smallest 1.16. As a result of the analysis, all components of the disposal container connecting device showed a safety margin of 1.16 or more at the maximum operating temperature and satisfied the allowable stress.
본 연구는 수중 및 여가활동에 대한 수요 증가에 따른 다이버들을 위한 보트의 구조 건전성에 관한 것이다. 대상 선박은 선체 중앙부에 Moon Pool 구조를 갖추고 있는 소형 쌍동선이며, 연구수행은 ISO Rule 기반의 허용응력 산정을 통한 유한요소 해석법을 이용하여 연구를 수행하였다. 연구수행 방법은 ISO 12215-5와 TC118.1225-7에서 정의하고 있는 계수를 산정하고, 종방향굽힘 모멘트, 비틀림 모멘트, 선저슬래밍 하중 등을 적용하여 ISO 기준과 허용응력 설계법(ASD)에 의한 적합성 여부를 판정하고 유한요소해석(FEA)를 활용한 극한강도 설계법을(LFRD)를 적용하여 수행하였다. 연구결과 문풀형 구조를 가진 선박도 ISO규정, KR규정을 적용하여 설계시 구조적 건전성을 확보 하는 것으로 사료된다.
가스 터빈은 기동 및 정지 횟수가 많기 때문에 열피로나 취화 현상으로 인한 가스터빈 케이싱의 균열 또는 케이싱의 플랜지면에서 고온고압 가스의 누설이 발생할 가능성이 높다. 따라서 가스터빈 케이싱의 구조안전성 및 플랜지면에서의 누설평가는 반드시 수행되어야 하는 부분이다. 본 논문에서는 유한요소해석을 바탕으로 터빈 케이싱의 ASME B&PVC VIII-2 구조안전성 평가 및 접촉압력을 통한 누설 평가 그리고 볼트의 구조안전성 평가를 진행하였다. 또한 가스터빈 케이싱의 유한요소모델링 및 해석/평가 방법을 제안하여 가스터빈 개발에 활용할 수 있게 하였다.
가스 터빈은 기동 및 정지 횟수가 많기 때문에 열피로나 취화 현상으로 인한 가스터빈 케이싱의 균열 또는 케이싱의 플랜 지면에서 고온고압 가스의 누설이 발생할 가능성이 높다. 따라서 가스터빈 케이싱의 구조안전성 및 플랜지면에서의 누설평 가는 반드시 수행되어야 하는 부분이다. 본 논문에서는 유한요소해석을 바탕으로 터빈 케이싱의 ASME B&PVC VIII-2 구 조안전성 평가 및 접촉압력을 통한 누설 평가 그리고 볼트의 구조안전성 평가를 진행하였다. 또한 가스터빈 케이싱의 유한 요소모델링 및 해석/평가 방법을 제안하여 가스터빈 개발에 활용할 수 있게 하였다.
본 논문에서는 노심용융사고 시 관통노즐이 제거된 원자로용기 하부헤드의 구조 건전성 평가를 수행하였다. 열응력, 노심용융물의 질량 그리고 내압조건의 해석결과를 고려할 때, 하부헤드의 열응력에 의한 영향이 가장 크게 나타났다. 손상 가능성은 파손기준에 따라 평가하였으며, 등가소성변형률이 임계변형률 파손기준보다 낮은 수준으로 평가되었다. 열-구조물 연성해석 결과 하부헤드의 두께 중간층에서 항복강도보다 낮은 응력이 발생한 탄성영역 구간을 확인하였다. 내압이 커지면서 탄성영역 범위가 점차 좁아지면서 탄성영역이 내벽으로 이동하는 결과를 확인하였고, 노심용융사고 시 구조적 건전성을 만족하는 것으로 평가되었다.
폴리머 시멘트 고화체는 일반 몰타르 내의 시멘트 수화물을 폴리머 개질제를 이용하여 부분적으로 대 체함으로써 그 기능을 강화시킨 복합재료로써, 특히 시멘트 몰타르에 폴리머를 첨가하는 것은 그 화학적 내구성을 향상시킨다고 알려져 있다. 따라서 본 연구에서는 고화재료로서의 폴리머 시멘트에 대한 낮은 침투성 및 낮은 이온 확산도 등과 같은 향상된 화학적 내구성을 확인하기 위하여 폴리머 시멘트 시편들을 제조하였다. 이때 폴리머의 함량은 0에서부터 30%까지 변화시켰으며, 물에 대한 시멘트 비(W/C)를 33%와 50%로 각각 유지 시켰다. 충분히 경화시킨 후에, 제조된 시편들에 대한 구조적 건전성을 압축강도와 수침법에 의한 공극도를 통하여 평가하였다. 그 결과, W/C 비가 33%이고, 폴리머 함량이 약 10%인 폴리 머 시멘트 시편에서 가장 향상된 개질변화를 얻을 수 있었다. 끝으로 이 최적의 조합비를 가지는 시편에 대하여 ANS 16.1에 따르는 침출시험을 수행하였으며, 그 결과를 일반 시멘트 고화체와 비교하였다.
In this paper, the necessity of developing effective nondestructive testing and monitoring techniques for the evaluation of structural integrity and performance is described. The evaluation of structural integrity and performance is especially important when the structures and subject to abrupt external forces such as earthquake. A prompt and extensive inspection is required over a large area of earthquake-damaged zone. This evaluation process is regarded as a part of performance-based design. In the paper, nondestructive testing and monitoring techniques particularly for concrete structures are presented as methods for the evaluation of structural integrity and performance. The concept of performance-based design is first defined in the paper followed by the role of evaluation of structures in the context of overall performance=based design concept. Among possible techniques for the evaluation, nondestructive testing methods for concrete structures using radar and a concept of using fiber sensor for continuous monitoring of structures are presented.
본 논문에서는 가압열충격의 파괴역학적 해석에 필요한 이론을 조사하였고 원자로용기의 구조건전성을 평가하기 위하여 해석과정을 전산화하였다. 우선 사고 transient에 대하여 원자로용기내의 압력과 주입되는 냉각재의 온도변화가 주어지면 이들로 부터 시간에 따른 용기에서의 온도와 응력분포를 구하고, 중성자 조사량과 용기 재질의 화학성분으로 부터 기준무연성천이온도의 분포가 구해지며 이로부터 파괴인성치 KIA와 KIC의 분포가 얻어진다. 또한 응력분포로 부터 균열의 크기 및 형상에 따라 응력확대계수 KI이 구해지므로 이를 KIA및 KIC와 비교함으로써 균열의 성장거동을 예측할 수 있다. 지금까지 보고된 가압열충격을 유발할 수 있는 대표적인 사고 transient가 국내 발전소에 발생할 경우를 가정하여 해석을 수행하였고 그 결과에 대하여 검토하였다.
The purpose of this study is to estimate structural integrity evaluation of the concrete pontoon structure when the boundary condition and time changes. The structural integrity evaluation is conducted through the system identification method using dynamic properties. Dynamic properties are extracted with the structures when it is located on the ground and submerged in the sea. The variation of the structural stiffness due to a certain period time is discussed.
못과 앵커를 이용하여 FRP를 콘크리트에 부착시키는 MF-FRP 공법은 에폭시를 이용하여 콘크리트 구조물을 보강시키는 외부 부착 FRP 보강 공법에 비하여 더 많은 연성을 부여하는 것으로 많은 연구를 통하여 확인되었다. 이러한 MF-FRP 공법의 사용은 앞으로 증가할것으로 예상된다. 그러나 MF-FRP 보강법의 환경영향에 대한 평가에 대해서는 현재 연구가 전무한 상태이다. 본 연구에서는 환경의 영향으로부터 MF-FRP 구조물이 구조건전성을 유지할 수 있는지 6개월의 기간 동안 환경조건을 구성하여 보강보의 거동을 비교 평가하였다.RC보에 MF-FRP 보강 공법을 적용시킨 후 지속하중을 가하는 조건과 함께 서중온도 (40℃) 및 외기환경 조건에 6개월 (10월-3월)의 동절기 기간 동안 보강보를 노출시켰다. 이후 4점 휨실험을 수행하여 각 시험체의 구조건전성을 평가한 결과 본 연구에서 제시한 환경 조건에서는 MF-FRP 보의 강성 변화나 파괴모드의 변화가 발생하지 않아 구조건전성이 유지되는 것으로 나타났다. 보의 파괴모드는 FRP의 박리와 콘크리트의 파쇄에 의해 결정적인 영향을 받으며 못과 앵커로만 연결된 FRP와 콘크리트의 부착성능은 파괴모드에 영향을 주지 못하는것으로 나타났다.