In this study, a thermal-fluid-structure coupled analysis was performed to improve the thermal performance of a burner for a coal gasification power plant. After combustion analysis, an average temperature of 1,400°C was obtained, closely matching the actual coal gasification system environment. The highest burner tip surface temperature, 887°C, was achieved at the analysis variable, a coal fines inflow velocity of 8m/s. This temperature was mapped to a thermal-structural analysis model, and by increasing the radius of the cooling channel inside the burner to 5 mm, the analysis confirmed a reduction in thermal stress of approximately 20%. In particular, changing the material to HP50-Nb resulted in significantly superior cooling efficiency compared to Inconel 718 without any cooling channel design. The results of this study will be useful for the optimal design of coal gasification facilities as well as for improving the durability of the facilities.

The constituents of coal tar pitch (CTP) significantly impact the wettability of calcined coke (CC) and the performance of prebaked anodes (PA) used in aluminum electrolysis. However, balancing wettability and carbon residue within CTP remains a central challenge in material applications. In addition, limited pore permeability and structural stability in these composites hinder the effective utilization of PA. Enhancing CTP fluidity is crucial for overcoming these challenges. In this work, a novel method was developed to modify CTP utilizing various coal tar fractions, enabling controlled modulation of CTP composition and wettability. Incorporating different fractions allowed for substantial control over interfacial bonding and pore structure. The chemical composition, functional groups, and elemental content of the CTP were analyzed via X-ray photoelectron spectroscopy (XPS), Fourier transform infrared spectroscopy (FT-IR), and proton nuclear magnetic resonance (1H NMR). Subsequently, systematic comparisons of PA materials produced from different CTP formulations demonstrated improved wettability and enhanced mechanical properties. Moreover, DFT calculations were performed to compare the adsorption energies of small molecules from different coal tar fractions with coke, reflecting the interaction strength between the molecules and the solid surface. Using micro-computed tomography (μ-CT), the refined pore structure was examined, resulting in a PA composite with an optimized balance of high strength and toughness.

The aromatization degree of coal liquefaction pitch is closely related to its molecular structure evolution and the properties of derived carbon fibers. Using refined coal direct liquefaction pitch (RCLP) as raw material, pitches with different aromatization degrees were prepared by the self-pressurization/N₂ blowing two-stage thermal condensation method. Carbon fibers were then produced through melt spinning, oxidative stabilization, and carbonization. As the aromatization degree advanced, the C/H atomic ratio rose from 1.55 to 2.01, with the mesophase content nearing 100%. During RCLP thermal polymerization, large toluene-insoluble molecules were readily generated, yet the enrichment of the mesophase was comparatively sluggish. The spinnable pitch from RCLP had a relatively high aliphatic hydrogen content (33.40% ~ 13.69%) and a lower aromaticity (91.62% ~ 96.90%). Increasing aromatization made the carbon fiber cross-section’s radial transverse texture more distinct and ordered. The carbon layers stacked closely and parallelly, leading to a continuously rising tensile modulus. Due to the inhomogeneity from isotropic and anisotropic component changes, the carbon fiber tensile strength first decreased and then increased. When the spinnable pitch C/H ratio was 1.84, the mesophase pitch-based carbon fiber had an average diameter of 14.78 μm, a tensile strength of 1140 MPa, and a tensile modulus of 209 GPa.

A hierarchical porous carbon/silicon composite material (CSCM) was prepared through KOH activation and acid leaching using coal gasification fine slag (CGFS) as the raw material. The KOH dosage, activation temperatures, and HCl acid amount were optimized. The obtained CSCMs showed higher pore volume in the range of 0.62–0.96 cm3/ g, and hierarchical porous structure with Vmicro./ Vmeso. ratio in the range of 1.54–3.31. The influence of Vmicro./ Vmeso. ratio of CSCM on CO2 adsorption at 0 °C was higher than that at 25 °C. Under higher specific area and pore volume, hierarchical pores with Vmicro./ Vmeso. ratio in the range of 2.81–2.91 were benefit for CO2 adsorption at 0 °C. The optimized CSCM demonstrated excellent CO2 adsorption capacities of 2.96 and 4.60 mmol/g at 25 and 0 °C, respectively. CO2 adsorption on CSCM was a heterogeneous physical process, and the cycle stability was excellent. Meanwhile, CSCM was mixed with Fe-based catalyst (Fe-K/CS) for CO2/ H2 catalysis. The hierarchical porous structure of CSCM improved the CO2 adsorption and H2 adsorption around the active sites, promoting CO2 conversion. The combination method of Fe-K and CSCM affected the distribution of CO2 hydrogenation products, and reasonable Vmicro./ Vmeso. ratio in CSCM effectively inhibited C–C chain growth, leading to higher olefins selectivity. The Fe-0.1K/CS-P catalyst achieved a CO2 conversion rate of 21.6% and a C2 =-C4 = selectivity of 47.7%. This study presented a promising approach for effectively utilizing CO2 and for the sustainable valorization of industrial solid waste.

The environmental, social, and economic concerns regarding fossil fuels necessitate the demand for an efficient energy mix utilising renewable resources like biomass for sustainable development. Recent interest in the thermochemical conversion of coal and biomass into bioenergy via co-pyrolysis processes is gaining importance. This review critically assesses the behaviour of different types of coal and biomass blends during co-pyrolysis from various perspectives, including the effects of temperature, blending ratios, heating rate, synergistic and inhibitive behaviours, heat transfer mechanisms, nature of products, and their future applications. The possible synergies arising due to differences in the compositions of coal and biomass are discussed. In addition, the synergistic effect on co-pyrolysis yield is critically presented. Moreover, it is analysed that the co-pyrolysis offers higher yields of liquid and gaseous fuels compared to individual feedstock coal and biomass. Co-pyrolysis of coal and biomass can be promoted from a scientific standpoint; however, further research is still required for the integration of new technologies to enhance the effectiveness of co-pyrolysis.

Polyethylene (PE) is one of the most widely used plastics, and vast amounts of waste PE are either buried or incinerated, leading to environmental concerns. Significant research efforts have focused on converting waste PE into carbon materials, particularly as carbon anodes for lithium-ion batteries (LIBs). However, most previously developed PE-based carbon anodes have underperformed compared to graphite-based commercial anode materials (CAM). In this study, LIB anode materials were prepared based on both commercial high-density polyethylene (CPE) and waste high-density polyethylene (WPE). Through thermal oxidative stabilization and high-temperature graphitization, both CPE and WPE were successfully transformed into highly crystalline carbon materials comparable to CAM. However, despite the high crystallinity, both CPE and WPE derived carbon contained significant number of fine particles and exhibited a broad particle size distribution. When used as an anode for LIBs, fine particles led to unwanted side reactions, resulting in an initial coulombic efficiency (ICE) of around 85%, which is lower than the ICE value of 92.5% observed in CAM. To tackle the low ICE problem, recarbonization after coal tar (CT) coating was adopted as a mean to induce secondary particle formation. After CT coating, the average particle size increased, and the size distribution became narrower. Although CT coating reduced the crystallinity slightly, the overall level remained comparable to that of CAM. As a result, the CT-coated graphitized CPE (GCPE@10CT) and CT-coated graphitized WPE (GWPE@10CT) exhibited performance comparable to CAM as LIB anodes, achieving an ICE of over 93% and a capacity of approximately 349 mAh g− 1.

Graphene quantum dots have recently gained significant attention for their potential application in the development of optoelectronic materials. The present study focused on the ultrasonic method to synthesize white-light-emitting graphene quantum dots from coal soot in just 2 min at room temperature. The white-light emission was achieved in solution and polymeric film with good Commission Internationale del’Eclairage index (0.28, 0.33) and (0.25, 0.30), respectively. The graphene quantum dots cover a significant fraction of the visible region in the emission spectrum with two prominent bands at 475 and 635 nm at 380 nm photoexcitation, corresponding to monomer and J-aggregate emission. The strong reducing and basic nature of the ethylene diamine facilitated the preparation of self-assembled J-aggregate graphene quantum dots through hydrogen bonding and electrostatic interaction. The mechanism of origin J-aggregate emission in the prepared graphene quantum dots was studied using UV–visible absorption, steady-state, lifetime fluorescence spectroscopy, and zeta potential. The as-synthesized graphene quantum dots are successfully coated on the UV-LEDs' surface and emit white light on the applied voltage. The colours of red, green, blue, and yellow balls appear significantly in the lighting of prepared white LEDs.

The high value-added utilization of traditional coal resources is one of the important ways to achieve the strategic goals of carbon peaking and carbon neutrality. Simultaneously, coal-based carbon materials, noted for their cost-effectiveness, superior conductivity, and inherent stability, are emerging as promising candidates for next-generation capacitor technologies. This research presents a series of coal-derived porous carbon by pyrolysis using low rank lignite as raw material and KOH as activator, which are employed in symmetrical supercapacitors filled with liquid electrolytes. The physicochemical properties of the as-prepared electrode materials are characterized by means of scanning electron microscopy, X-ray diffraction, Raman spectroscopy, and their supercapacitive performance are evaluated through cyclic voltammetry and galvanostatic charge–discharge tests. The coal-based porous carbon electrode prepared at an activation temperature of 800 °C (KOH-800) exhibits a specific capacitance of 142.2 F g− 1 at a current density of 1 A g− 1, and retaining 80% of its capacitance (114.0 F g− 1) even at 10 A g− 1. The fabricated liquid supercapacitor displays a power density of 999.8 W kg− 1 and an energy density of 19.4 Wh kg− 1 at a current density of 1 A g− 1. Undergoing 10,000 cycles at 2 A g− 1, the supercapacitor maintains nearperfect capacitance retention and coulombic efficiency close to 100%, demonstrating its excellent durability and stability for supercapacitor applications.

Coal pitch mainly consists of aromatic hydrocarbons, phenolic substances, and aliphatic hydrocarbons, the macromolecular structures formed by these cyclic and chain hydrocarbons through chemical bonding possess diversity and complexity. In this study, medium- and low-temperature coal tar pitch (LCTP) served as the primary material for the production of mesophase pitch via co-carbonization with hydrogenated tail oil (HTO). Aimed to clarify the effects of different amounts of HTO addition and analyze the mechanism of introducing naphthenic and aromatic hydrocarbons on the liquid phase carbonization process. When HTO additive amount is 30%, the carbonized product with the largest content of mature graphite crystals at 25.01%, and the smallest degree of defects. The analytical mechanism demonstrates that the condensation of naphthenic hydrocarbons introduced by HTO produces hydrogen radicals, the hydrogen transfer reaction saturates a significant quantity of free radicals generated within the system, thereby impeding further rapid condensation and curing, and decreasing the viscosity of the system. On the other hand, the aromatic hydrocarbons introduced undergo dehydrogenation and condensation to produce additional polycyclic aromatic hydrocarbons, thereby contributing to a more abundant carbon structure conducive to the development of mesophase pitch. The combined effect of aromatic hydrocarbons and naphthenic hydrocarbons facilitates the slow development of the mesophase structure into a broad-area optical structure. This study provides an effective method for improving the performance of coal-based mesophase pitch, which reduces the production cost and promotes the clean and high value-added utilization of limited resources.

Plastic wastes such as polyethylene terephthalate have recently been incorporated into coal as additives in coke manufacturing. Plastic waste results in the reduction of high-quality coal usage while protecting the environment. Using coal tar pitch as an additive in the coal blend causes an increase in fluidity during carbonization. The volatile matter released during carbonisation affects coal thermoplasticity, hence the carbon structural parameters. This paper investigates the role of polyethylene terephthalate and the mixture of polyethylene terephthalate and coal tar pitch on carbon structure formation during coal to coke transformation. The additives were blended with coking coal in 2, 3, 4, 5, and 10% wt. The results imply that incorporating coal tar pitch into the coal/ polyethylene terephthalate mixture improves the crystallite height of the resulting semi-coke. The addition of coal tar pitch and polyethylene teraphthalate blend to coking coal at a percentage below 5%wt. leads a positive impact on the crystallite height of the resulting coal char. The incorporation of coal tar pitch into the blend decreased the average interlayer spacing. At elevated temperatures, the polyethylene terephthalate in the blend causes an increase in the mean tortuosity. However, incorporating coal tar pitch into the blend led to about 3.3% decrease in mean tortuosity.

The structure and composition of coal tar pitch are critical in the production of superior needle coke. We used high-temperature refined coal tar pitch (HRCTP) to modify medium–low-temperature refined coal tar pitch (MLRCTP) for needle coke preparation. Various characterization techniques were applied to evaluate the effects of the HRCTP addition on the MLRCTP's structure and composition, and to investigate the microstructural and crystallographic differences in needle coke from different feedstocks. We identified the optimal HRCTP addition level and assessed how carbonization reaction conditions influenced needle coke quality. The findings indicated that HRCTP addition increased the aromatic hydrocarbons content while reducing the heterocyclic compounds and excess alkanes, leading to enhanced structure and composition, which supported the structured development of carbon-based structures during the thermal polycondensation process. Notably, higher HRCTP amounts did not equate to better outcomes. With a 25% HRCTP additive level, the needle coke’s microstructure showed a highly ordered fibrous texture with optimal orientation, the greatest degree of graphitization, and a mature graphite crystal content of 24.84%. Further optimization of the carbonization process demonstrated that very high temperatures might cause the formation of numerous mosaic structures due to disordered radical cross-linking. Properly reducing pressure at high temperatures could promote adequate directional airflow and apply shear force during orderly stacking of the mesophase, thus enhancing the carbon lamellae’s streamline and orientation. Following the carbonization process optimization, the mature graphite crystal content in the needle coke increased from 24.84% to 39.87%.

A simple and effective method was developed to prepare fluorescent carbon quantum dots (CQDs) for the detection of Fe3+ and Cu2+ in aqueous solution. The water-soluble CQDs with the diameter around 2–5 nm were synthesized using anthracite coal as the precursor. In addition, the as-prepared CQDs exhibits sensitive detection properties for Fe3+ and Cu2+ metal cations with a detection limit of 18.4 nM and 15.6 nM, respectively, indicating that the coal-derived CQDs sensor is superior for heavy metal recognition and environmental monitoring.

Coal tar pitch is a raw material that can be made from various carbon materials such as activated carbon, carbon fiber, and artificial graphite through heat treatment. In particular, it is an important raw material used as a binder and impregnated pitch when manufacturing carbon composite materials. In order to improve the physical properties of such a carbon composite material, the content of β-resin is an important factor. Although β-resin plays the role of a binder, it also corresponds to fixed carbon, so it can determine the physical properties after carbonization. In this study, we compared the physical properties of coal tar pitch various temperature ramping rate, and found through Py-GC/MS analysis that intermediate materials were generated by heteroatoms such as oxygen and nitrogen. MALDI-TOF/MS analysis revealed that these intermediate materials overlapped with the molecular weight region of β-resin. Therefore, the content of β-resin is in the following order: 430–5 (12.8 wt%), 430–10 (10.2 wt%), and 430–2 (6.3 wt%), and when 430–5 is used as a binder, the highest density appeared at 1.75 g/cm3. However, such intermediate materials undergo thermal decomposition even at temperatures above 900 °C. As a result, after carbonization, 430–5 had a density of 1.60 g/cm3, which was similar or lower than that of 430–2 (1.72 → 1.63 g/ cm3) and 430–10 (1.73 → 1.61 g/cm3). From these results, it is expected that if the heteroatom content is distributed in an appropriate amount and the heating rate is well controlled, it will be possible to maintain a high density even after carbonization while ensuring a high beta-resin content.

AR (alkali resistant)-glass fibers were developed to provide better alkali resistance, but there is currently no research on AR-glass fiber manufacturing. In this study, we fabricated glass fiber from AR-glass using a continuous spinning process with 40 wt% refused coal ore. To confirm the melting properties of the marble glass, raw material was put into a (platinum) Pt crucible and melted at temperatures up to 1,650 °C for 2 h and then annealed. To confirm the transparent clear marble glass, visible transmittance was measured and the fiber spinning condition was investigated by high temperature viscosity measurement. A change in diameter was observed according to winding speed in the range of 100 to 700 rpm. We also checked the change in diameter as a function of fiberizing temperature in the range of 1,240 to 1,340 °C. As winding speed increased at constant temperature, fiber diameter tended to decrease. However, at fiberizing temperature at constant winding speed, fiber diameter tended to increase. The properties of the prepared spinning fibers were confirmed by optical microscope, tensile strength, modulus and alkali-resistance tests.

In the present study, a coal-based pitch containing 12.1% quinoline insoluble (QI) underwent isothermal heat treatment, and changes in the mesophase microstructure were analyzed for the heat treatment duration. The nuclei creation and growth rate of mesophase were affected by the distribution of QI particles in the pitch. The growth process could be explained in four regions through the mesophase area fraction. During the carbonization of carbon blocks, mesophase formation was induced in the binder phase. The physical properties of carbon blocks were measured as a function of residence time. As residence time increased, bulk density decreased and porosity increased, but electrical conductivity increased. It was determined that forming a mesophase in the binder phase during carbonization reduced the size of large pores in carbon block and improved the connectivity between particles, thereby increasing electrical conductivity. These results are expected to show greater improvement in electrical properties after graphitization.

In this study, the aromatic carbon content of epoxy resin (EP) increased via carbon tar pitch (CTP) modification, and the CTP occurred self-polymerization reaction. The carboxyl and hydroxyl groups of CTP and the hydroxyl and carboxyl groups of EP occurred chemical cross-linking reaction. CTP and graphitization treatment promoted EP CF carbon crystal growth. The graphitization degree of pure EP CF and 40 wt% CTP modified EP CF are 8.42% and 44.21%, respectively. With the increase CTP content, the cell size, ligament junction and density of graphitization modified EP CF gradually increased, while the number of pores and cells gradually decreased. The cell size, ligament junction size and density of 40 wt% CTP modified graphitization EP CF increased to 1200 μm, 280 μm and 0.5033 g/cm3, respectively. EP CF exhibits entangling carbon ribbon and isotropic amorphous carbon. The 40 wt% CTP modified EP CF is composed of evenly distributed amorphous resin carbon and graphite domain CTP carbon. The graphitization modified EP CF improved electrical conductivity, and the electrical conductivity of 40 wt% CTP modified EP CF is 126.6 S/m. The compressive strength can be decided by EP carbon strength and its char yield, and graphitization 40 wt% CTP modified EP CF reached 4.9 MPa. This study provides some basis for preparation and application of CTP modified EP CF.

In recent years, the efficient and clean utilization of coal has been widely concerned by scholars at home and abroad. Despite the abundance of global coal resources, the deep utilization rate of coal is still insufficient. To address this challenge, it has been explored the development and preparation of coal-based high value-added carbonaceous materials. In the present study, a novel process was developed for the preparation of graphene using biphenyl sourced from low-rank coal. Using chemical vapor deposition (CVD) technology, it was successfully implemented for us to grow high-quality graphene on copper foils. The prepared graphene products were observed and characterized using Raman spectroscopy, optical microscopy and scanning electron microscopy techniques. The results of this research provide a new perspective for the utilization of low-rank coal resources.

This study aimed to identify and analyze the effects of both isothermal heat treatment temperature and residence time on the formation of mesophase in coal tar pitch, especially with respect to its microstructural and crystalline evolution. The formation and growth of mesophase resulted in a decrease in d002 and an increase in Lc, and the degree of such variation was larger when the isothermal heat treatment temperature was higher. In isothermally heat-treated pitch, two distinct domains were observed: less developed crystalline carbon (LDCC) and more developed crystalline carbon (MDCC). When pitch was isothermally heat-treated at 375 °C for 20 h, d002 was 4.015 Å in the LDCC and 3.515 Å in the MDCC. Higher isothermal heat-treatment temperatures accelerated the formation, growth, and coalescence of mesophase. Indeed, in the pitch specimen isothermally heat-treated at 425 °C for 20 h, d002 was 3.809 Å in the LDCC and 3.471 Å in the MDCC. The evolution of mesophase was characterized by pronounced inflection points in d002 curves. It was found that the emergence of these inflection points coincided with pronounced changes in the microstructure of mesophase. This finding confirmed the relationship between inflection points in d002 and the microstructure of mesophase.