Phase change materials (PCM) with enhanced thermal conductivity and electromagnetic interference (EMI) shielding properties are vital for applications in electronic devices, energy storage, and aerospace. However, achieving a synergistic improvement in both thermal and EMI shielding performance remains a significant challenge. This study presents the development of phase change composites reinforced with 3D Ag foam and short carbon fibers (SCF) to address this challenge. Ag@SCF/ PCM composites were fabricated using a vacuum-assisted impregnation and curing process. Polyethylene glycol and epoxy resin formed the PCM matrix, while SCF and Ag foam created a dual-scale interpenetrating network to provide channels for phonon and electron transmission. The dual-scale network significantly improves thermal conductivity (2.24 W/m·K) and EMI shielding (69.7 dB), while maintaining latent heat storage (melting: 71.5 J/g, freezing: 68.7 J/g). These multifunctional properties make Ag@SCF/PCM composites promising candidates for applications requiring simultaneous thermal management and electromagnetic performance optimization.
To improve the proton conductivity of the proton exchange membranes (PEM), an amino derivative with sulfonic acid groups was used to modify graphene oxide (GO), resulting in sulfonated graphene oxide (S-GO), which was then incorporated into a perfluorinated sulfonic acid (PFSA) matrix to fabricate a PFSA/S-GO composite membranes. Elevating the doping concentration of S-GO within the composite membrane has resulted in enhanced proton conductivity, outperforming the baseline PFSA membrane across a range of temperatures. Notably, this conductivity ascended to 291.89 mS/cm when measured at 80 °C under conditions of 100% RH. Furthermore, the strong interface interaction between sulfonated graphene oxide and perfluorinated sulfonic acid polymer endowed the composite proton exchange membrane with excellent thermal stability and mechanical strength.
Carbon nanotube (CNT) fibers were synthesized in this study under a hydrogen atmosphere using the floating-catalyst chemical vapor deposition (CVD) technique. Acetone, ferrocene, and thiophene served as the sources of carbon, catalyst, and promoter, respectively. By adjusting the amount of thiophene, the sulfur molar ratio in the CVD reactor was varied to study its impact on the morphology and composition of the CNT fibers. Raman and TEM analyses showed that the structural properties of the CNTs, especially the production of single-walled CNTs (SWCNTs) with a high Raman IG/ ID ratio of approximately 23.8, can be finely tuned by altering the sulfur content, which also affects the accumulation of spherical carbonaceous particles. Moreover, it was established that the electrical conductivity of the CNT fibers is significantly influenced by their specific components—SWCNTs, multi-walled CNTs (MWCNTs), and spherical carbonaceous particles. The ratios of these components can be adjusted by modifying the molar ratios of catalyst and promoter in the precursor mixture. Remarkably, SWCNTs with enhanced crystallinity were found to substantially improve the electrical conductivity of the CNT fibers, despite the presence of numerous spherical carbon impurities.
As the integration of devices in electronics manufacturing increases, there is a growing demand for thermal interface materials (TIMs) with high through-plane thermal conductivity. Vertically aligned carbon fiber (CF) thermally conductive composites have received considerable attention from researchers. However, the presence of significant interfacial thermal resistance at the interface between CFs and polymer presented a significant challenge to achieving the desired thermal conductivity, even in highly vertically aligned structures. Here, in addition to developing a polymer-based thermally conductive composite based on highly oriented CFs, we employed the Diels–Alder reaction to enhance the interfacial bonding between the CFs and the polymer matrix. Notably, we proposed the thermal conductivity enhancing mechanism of the highly oriented CFs filled silicone rubber (SR) composite originated from the strengthened interfacial bonding. The results indicated that the Diels–Alder reaction facilitated an increase in the thermal conductivity of the composite from 17.69 Wm− 1 K− 1 to 21.50 Wm− 1 K− 1 with a CF loading of 71.4 wt%. Additionally, a novel nano-indentation test was employed to analyse the interfacial strengthening of composites. Our research have significant implications for the advancement of thermal management in the field of electronics and energy, particularly with regard to the development of high-performance thermally conductive composites.
Segregated composites, where fillers are selectively placed at the matrix interface to form a segregated filler network, are attracting attention because they can provide excellent conductive properties at low filler content. In this study, the anisotropic enhancement in thermal conductivity of composites was discovered due to the unique structure of the segregated network. The segregated composites were produced using a typical mechanical mixing of matrix pellets and the internal structure was precisely analyzed using three-dimensional non-destructive analysis. The segregated composites slightly improved in the through-plane thermal conductivity, but the in-plane thermal conductivity increased rapidly, showing the anisotropic thermal conductivity. The maximum improvement in the in-plane thermal conductivity of the segregated composites increased by 112.5 (at 7 wt% graphene nanoplatelet) and 71.4% (at 10 wt% multi-walled carbon nanotube), respectively, compared to that of the random composites filled with the same amount of filler. On the other hand, the electrical conductivity of the segregated composites was isotropic due to the difference in the transport mechanisms of electrons and phonons. The anisotropic thermal conductivity developed by the segregated network was helpful in inducing effective heat dissipation of commercial smartphone logic boards.
In this work, the depth of the interphase in graphene polymer systems is determined by the properties of graphene and interfacial parameters. Furthermore, the actual volume fraction and percolation onset of the nanosheets are characterized by the actual inverse aspect ratio, interphase depth, and tunneling distance. In addition, the dimensions of graphene, along with interfacial/interphase properties and tunneling characteristics, are utilized to develop the power-law equation for the conductivity of graphene-filled composites. Using the derived equations, the interphase depth, percolation onset, and nanocomposite conductivity are graphed against various ranges of the aforementioned factors. Moreover, numerous experimental data points for percolation onset and conductivity are presented to validate the equations. The optimal levels for interphase depth, percolation onset, and conductivity are achieved through high interfacial conductivity and large graphene nanosheets. In addition, increased nanocomposite conductivity can be attained with thinner nanosheets, a larger tunneling distance, and a thicker interphase. The calculations highlight the considerable impacts of interfacial/interphase factors and tunneling distance on the percolation onset. The highest nanocomposite conductivity of 0.008 S/m is acquired by the highest interfacial conduction of 900 S/m and graphene length (D) of 5 μm, while an insulated sample is observed at D < 1.2 μm. Therefore, higher interfacial conduction and larger nanosheets cause the higher nanocomposite conductivity, but the short nanosheets cannot promote the conductivity.
본 논문에서는 15차 bézier 곡선을 사용하여 기존의 연구보다 더 유연한 빔 형상을 설계하고, 더 넓은 설계 공간에서 최적 설계를 수 행하여 최적의 열전도도를 갖는 빔 형상을 설계한다. 설계 공간이 넓어지면 그 만큼 계산양이 증가하게 되는데, 고차원 변수 공간에서 효율적으로 작동하는 인공신경망을 사용하여 최적 설계를 가속화하여 계산 한계를 극복하였다. 더 나아가 최적의 탄성계수를 갖는 빔의 형상과 비교하였으며 열전도와 탄성학 사이의 수학적 유사성을 이용하여 빔 형상을 설명한다. 본 연구에서는 인공지능을 활용 한 형상 최적설계를 통해 기존의 한계를 뛰어넘는 격자구조의 빔 형상을 제안한다. 먼저, SC(Simple Cubic), BC(Body Centered Cubic) 격자 구조 빔 형상을 bézier 곡선으로 모델링하고 bézier 곡선의 제어점 좌표를 무작위로 설정하여 학습데이터를 확보하였다. NN(Neural Network) 및 GA(Genetic Algorithm)를 통해 우수한 유효 열전도도를 가진 빔 형상을 생성하여 최적의 빔 형상을 설계하였 다. 본 연구를 통해 추후 다양한 열 조건에서 격자구조의 적절한 구조적 해답을 제시할 수 있을 것으로 기대된다.
Efforts have been extensively undertaken to tackle overheating problems in advanced electronic devices characterized by high performance and integration levels. Thermal interface materials (TIMs) play a crucial role in connecting heat sources to heat sinks, facilitating efficient heat dissipation and thermal management. On the other hand, increasing the content of TIMs for high thermal conductivity often poses challenges such as poor dispersion and undesired heat flow pathways. This study aims to enhance the through-plane heat dissipation via the magnetic alignment of a hybrid filler system consisting of exfoliated graphite (EG) and boron nitride (BN). The EG acts as a distributed scaffold in the polymer matrix, while the BN component of the hybrid offers high thermal conductivity. Moreover, the magnetic alignment technique promotes unidirectional heat transfer pathways. The hybrid exhibited an impressive thermal conductivity of 1.44 W m− 1 K− 1 at filler contents of 30 wt. %, offering improved thermal management for advanced electronic devices.
The thermal conductivity (TC) of graphene-based/metal composites is currently not satisfactory because of the existence of large interfacial thermal resistance between graphene and metal originating from the strong scattering of phonons. In this work, 6063Al-alloy-based reduced graphene oxide (rGO) composite with strong covalent bonds interface was prepared via self-assembly, reduction, and electrophoresis-deposition processes by using 3-aminopropyl triethoxysilane (APTS) as a link agent. Structural characterizations confirmed the successful construction of strong Al-O-Si-O-C covalent bonds in the as-prepared 6063Al-Ag-APTS-rGO composite, which can promote the transfer of phonons in the interface. Benefiting from the unique structure, 6063Al-Ag-APTS-rGO (214.1 W/mK) showed obviously higher cross-plane TC than 6063Al (195.6 W/mK). Comparative experiments showed that 6063Al-Ag-APTS-rGO has better cross-plane TC than 6063Al/Ag/ APTS/rGO (196.6 W/mK) prepared via physical mixing of stirring process, evidencing the significance of electrophoresisdeposition (EPD) process on constructing strong covalent bonds for improving the heat dissipation performance. Besides, the effects of different rGO contents and test temperature on the TC of the composites and their corrosion resistance were also discussed. This work demonstrated a feasible strategy for the construction of metal–carbon interface composite with improved thermal performance.
In this study, four different samples of Se60Ge40-xBix chalcogenides glasses were synthesized by heating the melt for 18 h in vacuum Pyrex ampoules (under a 10-4 Torre vacuum), each with a different concentration (x = 0, 10, 15, and 20) of high purity starting materials. The results of direct current (DC) electrical conductivity measurements against a 1,000/T plot for all chalcogenide samples revealed two linear areas at medium and high temperatures, each with a different slope and with different activation energies (E1 and E2). In other words, these samples contain two electrical conduction mechanisms: a localized conduction at middle temperatures and extended conduction at high temperatures. The results showed the local and extended state parameters changed due to the effective partial substitution of germanium by bismuth. The density of extended states N(Eext) and localized states N(Eloc) as a function of bismuth concentration was used to gauge this effect. While the density of the localized states decreased from 1.6 × 1014 to 4.2 × 1012 (ev-1 cm-3) as the bismuth concentration increased from 0 to 15, the density of the extended states generally increased from 3.552 × 1021 to 5.86 × 1021 (ev-1 cm-3), indicating a reduction in the mullet’s randomness. This makes these alloys more widely useful in electronic applications due to the decrease in the cost of manufacturing.
In this study, the aromatic carbon content of epoxy resin (EP) increased via carbon tar pitch (CTP) modification, and the CTP occurred self-polymerization reaction. The carboxyl and hydroxyl groups of CTP and the hydroxyl and carboxyl groups of EP occurred chemical cross-linking reaction. CTP and graphitization treatment promoted EP CF carbon crystal growth. The graphitization degree of pure EP CF and 40 wt% CTP modified EP CF are 8.42% and 44.21%, respectively. With the increase CTP content, the cell size, ligament junction and density of graphitization modified EP CF gradually increased, while the number of pores and cells gradually decreased. The cell size, ligament junction size and density of 40 wt% CTP modified graphitization EP CF increased to 1200 μm, 280 μm and 0.5033 g/cm3, respectively. EP CF exhibits entangling carbon ribbon and isotropic amorphous carbon. The 40 wt% CTP modified EP CF is composed of evenly distributed amorphous resin carbon and graphite domain CTP carbon. The graphitization modified EP CF improved electrical conductivity, and the electrical conductivity of 40 wt% CTP modified EP CF is 126.6 S/m. The compressive strength can be decided by EP carbon strength and its char yield, and graphitization 40 wt% CTP modified EP CF reached 4.9 MPa. This study provides some basis for preparation and application of CTP modified EP CF.
In this study, NASICON-type Li1+XGaXTi2-X(PO4)3 (x = 0.1, 0.3 and 0.4) solid-state electrolytes for all-solid-state batteries were synthesized through the sol-gel method. In addition, the influence on the ion conductivity of solid-state electrolytes when partially substituted for Ti4+ (0.61Å) site to Ga3+ (0.62Å) of trivalent cations was investigated. The obtained precursor was heat treated at 450 °C, and a single crystalline phase of Li1+XGaXTi2-X(PO4)3 systems was obtained at a calcination temperature above 650 °C. Additionally, the calcinated powders were pelletized and sintered at temperatures from 800 °C to 1,000 °C at 100 °C intervals. The synthesized powder and sintered bodies of Li1+XGaXTi2-X(PO4)3 were characterized using TGDTA, XRD, XPS and FE-SEM. The ionic conduction properties as solid-state electrolytes were investigated by AC impedance. As a result, Li1+XGaXTi2-X(PO4)3 was successfully produced in all cases. However, a GaPO4 impurity was formed due to the high sintering temperatures and high Ga content. The crystallinity of Li1+XGaXTi2-X(PO4)3 increased with the sintering temperature as evidenced by FE-SEM observations, which demonstrated that the edges of the larger cube-shaped grains become sharper with increases in the sintering temperature. In samples with high sintering temperatures at 1,000 °C and high Ga content above 0.3, coarsening of grains occurred. This resulted in the formation of many grain boundaries, leading to low sinterability. These two factors, the impurity and grain boundary, have an enormous impact on the properties of Li1+XGaXTi2-X(PO4)3. The Li1.3Ga0.3 Ti1.7(PO4)3 pellet sintered at 900 °C was denser than those sintered at other conditions, showing the highest total ion conductivity of 7.66 × 10-5 S/cm at room temperature. The total activation energy of Li-ion transport for the Li1.3Ga0.3Ti1.7(PO4)3 solidstate electrolyte was estimated to be as low as 0.36 eV. Although the Li1+XGaXTi2-X(PO4)3 sintered at 1,000 °C had a relatively high apparent density, it had less total ionic conductivity due to an increase in the grain-boundary resistance with coarse grains.
This study aimed to fabricate composites with high thermal conductivity using diglycidyl ether of bisphenol-A (DGEBA), incorporating carbon fiber cloth (CFC) and graphene as reinforcing agents. Notably, the dispersion of graphene within the DGEBA matrix was enhanced through surface modification via a silane coupling agent. The effects of CFC and graphene addition on the impact strength, thermal conductivity, and morphology of the composites were examined. The experimental results showed that the incorporation of 6 wt% CFC resulted in a substantial (16-fold) increase in impact strength. Furthermore, the introduction of 6 wt% CFCs along with 20 wt% graphene led to a remarkable enhancement in thermal conductivity to 5.7 W/(m K), which was approximately 22 and 4 times higher than the intrinsic thermal conductivities of pristine DGEBA and the CFC/DGEBA composite, respectively. The increased impact strength is ascribed to the incorporation of CFC and silane-modified graphene. Additionally, the gradual increase in thermal conductivity can be attributed to the enhanced interaction between the acidic silane-modified graphene and the basic epoxy–amine hardener within the system studied.
This study investigates the effect of the microstructure of Li1.3Al0.3Ti1.7(PO4)3 (LATP), a solid electrolyte, on its ionic conductivity. Solid electrolytes, a key component in electrochemical energy storage devices such as batteries, differ from traditional liquid electrolytes by utilizing solid-state ionic conductors. LATP, characterized by its NASICON structure, facilitates rapid lithium-ion movement and exhibits relatively high ionic conductivity, chemical stability, and good electrochemical compatibility. In this study, the microstructure and ionic conductivity of LATP specimens sintered at 850, 900, and 950oC for various sintering times are analyzed. The results indicate that the changes in the microstructure due to sintering temperature and time significantly affect ionic conductivity. Notably, the specimens sintered at 900oC for 30 min exhibit high ionic conductivity. This study presents a method to optimize the ionic conductivity of LATP. Additionally, it underscores the need for a deeper understanding of the Li-ion diffusion mechanism and quantitative microstructure analysis.
A thorough knowledge and understanding of the structure–property relationship between thermal conductivity and C-fiber morphology is important to estimate the behavior of carbon fiber components, especially under thermal loading. In this paper, the thermal conductivities of different carbon fibers with varying tensile modulus were analyzed perpendicular and parallel to the fiber direction. Besides the measurement of carbon fiber reinforced polymers, we also measured the thermal conductivity of single carbon fibers directly. The measurements clearly proved that the thermal conductivity increased with the tensile modulus both in fiber and perpendicular direction. The increase is most pronounced in fiber direction. We ascribed the increase in tensile modules and thermal conductivity to increasing anisotropy resulting from the orientation of graphitic domains and microvoids.